Air composition adjusting device

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

In containers used for transporting agricultural products, maintaining a high carbon dioxide concentration is challenging due to the discharge of carbon dioxide when oxygen is supplied and external air leaks in, especially without a pump, leading to difficulties in controlling the internal air composition effectively.

Innovation Solution

An air composition adjusting device with a carbon dioxide separator, gas supply paths, and a controller that selectively supplies high or low carbon dioxide concentration gases to the target space, using gas separation membranes to increase the carbon dioxide concentration and manage oxygen levels, ensuring optimal conditions for plant freshness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If external air flows into the internal space without a pump, then the system is simpler, but carbon dioxide concentration becomes difficult to maintain because external air has low carbon dioxide concentration

Engineering Contradiction:
Improvesystem complexityVSAvoidcarbon dioxide concentration
Core Design Contradiction:
Device complexityVSQuantity of substance

Solution Approach 1:

The patent introduces a gas separation membrane as an intermediary device that selectively separates carbon dioxide from external air. This membrane acts as a mediator between external air and the internal space, extracting carbon dioxide from the external air and supplying it to the internal space through the second gas supply path, thereby maintaining high carbon dioxide concentration without requiring a pump.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If carbon dioxide is discharged to external space when oxygen is supplied, then oxygen concentration can be maintained, but it becomes difficult to control internal air composition effectively

Engineering Contradiction:
Improveoxygen concentrationVSAvoidair composition control
Core Design Contradiction:
Quantity of substanceVSEase of operation

Solution Approach 1:

The patent segments the air composition control into two independent control paths with separate supply lines. The first gas supply path controls oxygen concentration independently, while the second gas supply path controls carbon dioxide concentration independently. This segmentation enables precise and effective control of internal air composition without the interference that occurs when gases are mixed in a single supply system.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively maintains higher carbon dioxide concentrations within the container, enhancing the freshness of agricultural products by selectively controlling gas compositions, reducing the need for pumps and minimizing external air infiltration.

Implementation Method 1

a carbon dioxide separator (41, 61) that separates carbon dioxide from air-to-be-treated to be supplied to the target space (5)

Methodology Applied
Scientific EffectGas separation membrane separation: Semipermeable Membrane

Data Source

PatentUS11490628B2Air composition adjusting device
Publication Date: 2022.11.08 DAIKIN INDUSTRIES LTD
  • US11490628B2 patent drawing
  • US11490628B2 patent drawing
  • US11490628B2 patent drawing

AI summary

An air composition adjusting device includes: a carbon dioxide separator that separates carbon dioxide from air-to-be-treated to be supplied to a target space; a gas supply path including a high concentration gas supply path through which the carbon dioxide separator communicates with the target space; and a controller that performs a carbon dioxide concentration raising operation of supplying a high carbon dioxide concentration gas, which has a higher carbon dioxide concentration than air-to-be-treated before being treated, to the target space through the high concentration gas supply path.