Air conditioner and control apparatus

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Solution Overview

Problem

Existing air conditioning technologies face challenges in efficiently controlling the operation of air conditioners, particularly in managing the wind speed of indoor fans and the operation of electric auxiliary heating, which can lead to inefficiencies and potential damage to components.

Innovation Solution

The air conditioner system includes a temperature control assembly, an outdoor assembly, a signal control assembly, and an indoor assembly, which work together to control the operation frequency of the compressor, the flow direction of the refrigerant, and the wind speed of the indoor fan, ensuring optimal operation modes, including electric auxiliary heating, to prevent excessive temperatures and maintain efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the indoor fan wind speed is increased to improve heating efficiency, then the heating performance is improved, but the risk of excessive temperature and component damage increases

Engineering Contradiction:
Improveheating efficiencyVSAvoidexcessive temperature
Core Design Contradiction:
ProductivityVSObject-affected harmful factors

Solution Approach 1:

The control apparatus monitors the operating state of the indoor fan and electric auxiliary heating in real-time, and adjusts the wind speed accordingly. When electric auxiliary heating is activated, the system automatically increases the indoor fan wind speed to a predetermined higher level to prevent excessive temperature buildup, creating a closed-loop feedback control mechanism that balances heating efficiency with temperature safety

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The indoor fan wind speed is made dynamic rather than fixed, automatically adjusting between different speed levels based on the operating mode. The system switches to a higher wind speed level when electric auxiliary heating is enabled, and returns to normal operating wind speed when heating is not needed, allowing the system to adapt its performance characteristics to current operational requirements

Inventive Principle:
Principle #15Dynamics

2Temperature

If the electric auxiliary heating is activated to improve heating capacity, then the heating performance is improved, but the energy consumption increases

Engineering Contradiction:
Improveheating capacityVSAvoidenergy consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The control apparatus automatically determines when electric auxiliary heating should be activated based on ambient temperature and heating demand, without requiring manual user intervention. The system self-adjusts by comparing current conditions against predetermined thresholds and automatically enables or disables the auxiliary heating function, optimizing energy usage based on actual environmental conditions

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system changes the operational parameters of the indoor fan based on the heating mode. When electric auxiliary heating is activated, the indoor fan wind speed is automatically increased to a higher level, which helps dissipate heat more effectively and prevents excessive temperature rise, thereby allowing the system to run auxiliary heating at higher capacities without proportionally increasing energy waste

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If the control system is simplified to reduce device complexity, then the ease of manufacture is improved, but the control precision over wind speed and heating operation deteriorates

Engineering Contradiction:
Improvecontrol system complexityVSAvoidcontrol precision
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The control system is segmented into distinct functional modules: a detection unit that monitors operating conditions, a determination unit that decides when auxiliary heating should be activated, and a control unit that executes specific control actions. This modular segmentation allows each component to perform a specific function with high precision while keeping the overall system architecture simple and manageable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The control apparatus automatically determines and executes control actions without requiring complex external control systems or user intervention. The system self-monitors the operating state of the indoor fan and electric auxiliary heating, automatically activates auxiliary heating when needed, and self-adjusts the indoor fan wind speed accordingly, thereby achieving precise control through autonomous operation rather than complex external control mechanisms

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables precise control over the air conditioner's operation, ensuring efficient heating and cooling performance while preventing damage to components by maintaining appropriate wind speeds and managing electric auxiliary heating effectively.

Implementation Method 1

The indoor heat exchanger is configured to exchange heat between indoor air and a refrigerant flowing in the indoor heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

The outdoor heat exchanger is configured to exchange heat between outdoor air and a refrigerant flowing in the outdoor heat exchanger

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

The expansion valve is configured to adjust a pressure of a refrigerant flowing through the outdoor heat exchanger and the indoor heat exchanger

Methodology Applied
Scientific EffectPressure adjustment: Pressure Increase

Implementation Method 4

The indoor fan is configured to generate an air flow of the indoor air to promote heat exchange between the refrigerant flowing in the indoor heat exchanger and the indoor air

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 5

The compressor is configured to compress the refrigerant flowing through the outdoor heat exchanger and the indoor heat exchanger

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 6

The four-way valve is configured to switch flowing directions of a refrigerant in the refrigerant loop

Methodology Applied
Scientific EffectFluid flow direction control: Valve

Data Source

PatentUS12281827B2Air conditioner and control apparatus
Publication Date: 2025.04.22 HISENSE (SHANDONG) AIR CONDITIONING CO LTD
  • US12281827B2 patent drawing
  • US12281827B2 patent drawing
  • US12281827B2 patent drawing

AI summary

An air conditioner includes: an indoor heat exchanger, an outdoor heat exchanger, an expansion valve, an indoor fan, a compressor, a four-way valve, a temperature control assembly, an outdoor assembly, a signal control assembly, and an indoor assembly. The indoor heat exchanger is configured to exchange heat between indoor air and a refrigerant flowing in the indoor heat exchanger. The outdoor heat exchanger is configured to exchange heat between outdoor air and a refrigerant flowing in the outdoor heat exchanger. The expansion valve is connected between the outdoor heat exchanger and the indoor heat exchanger, and the expansion valve is configured to adjust a pressure of a refrigerant flowing through the outdoor heat exchanger and the indoor heat exchanger, so that a flow rate of the refrigerant flowing through the outdoor heat exchanger and the indoor heat exchanger is adjusted.