Air conditioner with base defroster

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Solution Overview

Problem

Existing air conditioners face increased electricity consumption due to the need for heaters and control devices to prevent freezing at the base of outdoor units in low-temperature environments, which is not effectively addressed by current systems.

Innovation Solution

The air conditioner incorporates a compressor, outdoor heat exchanger, defrost pipe, and defrost valve with a controller to manage refrigerant flow, using temperature sensors to adjust the defrost valve opening based on detected temperatures, thereby preventing freezing without excessive energy use.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a heater and control device are used to prevent freezing at the base of the outdoor unit, then the base freezing prevention is improved, but electricity consumption increases

Engineering Contradiction:
Improvebase freezing preventionVSAvoidelectricity consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The system uses the refrigerant discharged from the compressor, which already contains thermal energy, to heat the base and prevent freezing. The refrigerant serves dual purposes: cooling/heating the heat exchanger and preventing base freezing, making the system self-sufficient without requiring external heaters or additional energy input.

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The invention changes the temperature parameter of the refrigerant by directing it through a defrost pipe arranged at the base. The high-temperature refrigerant from the compressor discharge side is used to raise the temperature of the base, preventing freezing through thermal parameter transfer rather than electrical heating.

Inventive Principle:
Principle #35Parameter changes

2Temperature

If refrigerant flow is increased through the defrost pipe, then base heating effect is improved, but system complexity increases due to defrost valve control

Engineering Contradiction:
Improvebase heating effectVSAvoiddefrost valve control system
Core Design Contradiction:
TemperatureVSDevice complexity

Solution Approach 1:

The controller monitors system conditions and automatically adjusts the defrost valve opening degree based on temperature sensors and operational parameters. This feedback mechanism optimizes the refrigerant flow to the defrost pipe, maintaining effective base heating while preventing excessive complexity through automated control logic.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The defrost valve opening degree is dynamically adjusted during operation rather than being fixed. The controller modifies the refrigerant flow rate in real-time based on operating conditions, allowing the system to adapt to varying thermal requirements and maintain optimal base heating efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively prevents freezing at the outdoor unit base while reducing electricity consumption by optimizing refrigerant flow and defrosting operations.

Implementation Method 1

a defrost pipe arranged at the base and configured to receive refrigerant discharged from the compressor to supply heat of the refrigerant discharged from the compressor to the base

Methodology Applied
Scientific EffectHeat transfer: Conduction (thermal)

Implementation Method 2

an outdoor heat exchanger configured to exchange heat with outdoor air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 3

an expansion valve configured to depressurize a refrigerant flowing into or flowing out of the outdoor heat exchanger

Methodology Applied
Scientific EffectDepressurization: Depressurisation

Data Source

PatentUS12449149B2Air conditioner with base defroster
Publication Date: 2025.10.21 SAMSUNG ELECTRONICS CO LTD
  • US12449149B2 patent drawing
  • US12449149B2 patent drawing
  • US12449149B2 patent drawing

AI summary

An air conditioner including a compressor including a discharge side; an outdoor heat exchanger configured to exchange heat with outdoor air; a base arranged to support the compressor and the outdoor heat exchanger; a four-way valve arranged between the discharge side of the compressor and the outdoor heat exchanger; a defrost pipe arranged at the base and configured to receive refrigerant discharged from the compressor to supply heat of the refrigerant discharged from the compressor to the base; and a defrost valve arranged on the defrost pipe and configured to adjust a flow rate of the refrigerant flowing through the defrost pipe.