Air Conditioner Bypass Defrosting for Continuous Heating Capacity

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Solution Overview

Problem

Existing air-conditioning devices face issues with frosting and defrosting during heating operations, leading to reduced heating performance and user discomfort, as the indoor unit cools down during defrosting and the divided outdoor unit defrosting method results in slow defrosting and attenuated heating capacity.

Innovation Solution

A continuous heating control system utilizing a bypass pipeline with a defrosting solenoid valve and a heating structure at the gas separator, allowing high-temperature refrigerant to directly heat the outdoor and indoor heat exchangers without switching the four-way valve, maintaining continuous heating and fast defrosting through hot air bypass and gas separation technology.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the air-conditioning device performs heating operation, then heating performance is provided, but frosting occurs on the outdoor heat exchanger which reduces heating performance

Engineering Contradiction:
Improveheating performanceVSAvoidfrosting on outdoor heat exchanger
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary defrosting actions by controlling the defrosting solenoid valve to open and allowing high-temperature refrigerant to flow through the bypass pipeline to the outdoor heat exchanger before the frosting severely impacts heating performance. The heating structure at the gas separator also provides preliminary heating to prevent frosting accumulation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A bypass pipeline with a defrosting solenoid valve is introduced as an intermediary pathway, allowing high-temperature refrigerant to directly reach the outdoor heat exchanger for defrosting without following the normal refrigeration cycle. This intermediary pathway enables simultaneous heating and defrosting operations.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Object-affected harmful factors

If traditional defrosting method is used with four-way valve switching, then defrosting is achieved, but heating capacity is attenuated and user comfort is reduced

Engineering Contradiction:
Improvefrosting removalVSAvoidindoor heating temperature
Core Design Contradiction:
Object-affected harmful factorsVSTemperature

Solution Approach 1:

The refrigerant flow path is segmented into multiple pathways: the normal refrigeration cycle path and a separate bypass defrosting path. The bypass pipeline with defrosting solenoid valve creates an independent defrosting channel that operates simultaneously with the heating function, avoiding the need to switch the four-way valve and maintain continuous heating capacity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The heating structure at the gas separator and the bypass defrosting system enable continuous heating operation during defrosting. High-temperature refrigerant continuously flows through the bypass pipeline to the outdoor heat exchanger for defrosting while the indoor unit continues to provide heating, eliminating the interruption of heating service.

Inventive Principle:
Principle #20Continuity of useful action

3Object-affected harmful factors

If divided outdoor unit defrosting method is used, then defrosting is performed, but defrosting time is prolonged and heating capacity is reduced

Engineering Contradiction:
Improvefrosting removalVSAvoiddefrosting time
Core Design Contradiction:
Object-affected harmful factorsVSLoss of time

Solution Approach 1:

The bypass pipeline acts as an intermediary high-temperature pathway that directly delivers hot refrigerant from the compressor to the outdoor heat exchanger, bypassing the low-temperature evaporator section. This intermediary path significantly accelerates the defrosting process by providing concentrated high-temperature heat directly where needed.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The defrosting heat is locally concentrated at the outdoor heat exchanger through the bypass pipeline, providing high-temperature refrigerant precisely where the frosting occurs. This localized high-temperature application accelerates defrosting compared to general system-wide temperature changes.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution ensures no attenuation of heating capacity and fast defrosting, maintaining indoor heating comfort by directly guiding high-temperature refrigerant for defrosting and heating, thus avoiding the need for four-way valve switching and prolonging defrosting time.

Implementation Method 1

a heating structure arranged at a bottom of a gas separator and configured to heat the gas separator

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

When the air-conditioning device is in a heating operation, a refrigerant in an outdoor heat exchanger evaporates and absorbs heat

Methodology Applied
Scientific EffectPhase Change: Phase Change

Implementation Method 3

a refrigerant in an outdoor heat exchanger evaporates and absorbs heat, which may result in frosting on the outdoor heat exchanger

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

a heating structure arranged at a bottom of a gas separator and configured to heat the gas separator

Methodology Applied
Scientific EffectHeating: Heating

Data Source

PatentUS12038211B2Continuous heating control system and method, and air-conditioning device
Publication Date: 2024.07.16 GREE ELECTRIC APPLIANCE INC OF ZHUHAI
  • US12038211B2 patent drawing
  • US12038211B2 patent drawing
  • US12038211B2 patent drawing

AI summary

A continuous heating control system and method, and an air-conditioning device. The system includes a defrosting solenoid valve (1) arranged on a bypass pipeline, wherein one end of the bypass pipeline is connected to an oil separator (2), and the other end of the bypass pipeline is connected to an outdoor heat exchanger (3); and a heating structure which is arranged at the bottom of a gas separator (4) and used for heating the gas separator (4).