Air conditioner having compressor bypass and evaluation of volume of connecting pipe

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Solution Overview

Problem

Existing methods for evaluating the length of pipes in air conditioners are inaccurate, especially during low-air-temperature periods or before additional refrigerant is enclosed, and are influenced by factors such as pipe shape, diameter, and thermal capacities, making it difficult to determine pipe length accurately.

Innovation Solution

An air conditioner system with a bypass path and an on-off valve that allows refrigerant to circulate from the compressor's discharge side to its suction side, even when the compressor is stopped, using pressure changes and time measurements to evaluate pipe volume without requiring a proper amount of refrigerant or detailed pipe specifications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional methods are used to evaluate pipe length based on pressure loss or temperature change during cooling operation, then pipe length can be estimated, but the measurement precision deteriorates during low-air-temperature periods or before additional refrigerant is enclosed

Engineering Contradiction:
Improvepipe length evaluation accuracyVSAvoidevaluation reliability under specific conditions
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system performs preliminary refrigerant accumulation in the discharge side of the compressor before evaluation. By accumulating a predetermined amount of refrigerant in advance, the method ensures sufficient refrigerant is available for accurate pressure change measurement, even during low-air-temperature periods or before additional refrigerant would normally be enclosed.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The method changes the evaluation parameters by using pressure change rate and accumulated pressure change amount during bypass opening, rather than relying on traditional pressure loss or temperature change methods. This parameter change enables accurate evaluation under conditions where conventional methods fail.

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If a bypass path is introduced to enable refrigerant circulation during compressor stop, then pipe volume evaluation becomes possible under more conditions, but the device complexity increases

Engineering Contradiction:
Improveevaluation condition coverageVSAvoidsystem structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The bypass path serves multiple functions: it enables refrigerant circulation during compressor stop for evaluation purposes, allows pressure equalization, and facilitates the accumulation of refrigerant in the discharge side. This multi-functionality justifies the added structural element.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The bypass path acts as an intermediary channel that mediates between the discharge side and suction side of the compressor, enabling controlled refrigerant flow and pressure changes necessary for accurate pipe volume evaluation without requiring the compressor to be running.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Measurement precision

If evaluation is performed during cooling operation with compressor running, then pressure loss data can be obtained, but the measurement is influenced by pipe shape, diameter, and thermal capacities

Engineering Contradiction:
Improvepipe length measurement accuracyVSAvoidinfluence of pipe characteristics and thermal factors
Core Design Contradiction:
Measurement precisionVSObject-affected harmful factors

Solution Approach 1:

The method extracts the pipe volume evaluation from the complex cooling operation context by performing evaluation during bypass opening with the compressor stopped. This isolation removes the confounding influences of pipe shape, diameter, and thermal capacities that affect cooling operation measurements.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The bypass opening creates an inert evaluation environment where refrigerant flows only through the bypass path and connected pipes without the complex thermal exchanges and flow dynamics of normal cooling operation. This inert environment eliminates harmful influences from pipe characteristics and thermal capacities.

Inventive Principle:
Principle #39Inert atmosphere (Inert environment)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This method allows for accurate evaluation of pipe volume and length using fewer parameters, reducing the influence of external factors and enabling evaluation even without proper refrigerant or at low temperatures, thus enhancing the reliability of pipe length assessment.

Implementation Method 1

refrigerant circulates, through the bypass path, from the discharge side of the compressor in a refrigerant storage state in which refrigerant is stored to the suction side of the compressor in a substantially vacuum state

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Data Source

PatentUS10533783B2Air conditioner having compressor bypass and evaluation of volume of connecting pipe
Publication Date: 2020.01.14 HITACHI JOHNSON CONTROLS AIR CONDITIONING INC
  • US10533783B2 patent drawing
  • US10533783B2 patent drawing
  • US10533783B2 patent drawing

AI summary

An air conditioner including an outdoor device that includes a bypass path connecting a discharge side of the compressor and a suction side of the compressor, an on-off valve configured to open/close the bypass path, and a control device configured to control the compressor, the decompression device, and the on-off valve. The control device opens the on-off valve in a state in which the compressor is stopped to execute such bypass opening that refrigerant circulates, through the bypass path, from the discharge side of the compressor in a refrigerant storage state in which refrigerant is stored to the suction side of the compressor in a substantially vacuum state, and evaluates a volume of the pipe.