Air Conditioner Compressor Frequency Control for Humidity Management

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Solution Overview

Problem

Conventional air conditioners lack the ability to control indoor humidity, leading to increased humidity levels when the compressor decelerates, causing discomfort and requiring separate dehumidification devices.

Innovation Solution

An air conditioner system that includes a compressor, indoor heat exchanger, temperature sensor, humidity sensor, and a processor to adjust the compressor's operating frequency based on target humidity and temperature differences, using fuzzy control to maintain the indoor heat exchanger temperature below the dew point and adjust the compressor frequency to manage indoor humidity levels.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If the compressor decelerates when the target temperature is reached, then energy consumption is reduced, but indoor humidity increases

Engineering Contradiction:
Improvecompressor energy consumptionVSAvoidindoor humidity
Core Design Contradiction:
Use of energy by moving objectVSObject-affected harmful factors

Solution Approach 1:

The system continuously monitors indoor heat exchanger temperature and compares it against the dew point temperature. When the heat exchanger temperature approaches the dew point, the controller provides feedback to adjust the compressor operating frequency, preventing condensation while allowing energy-efficient operation at lower speeds during normal conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The controller dynamically changes the operating frequency parameter of the compressor based on real-time temperature conditions. By adjusting the frequency rather than simply on/off control, the system can maintain efficient operation while preventing the heat exchanger temperature from dropping below the dew point, thus controlling humidity without excessive energy consumption

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If the compressor operates at high frequency to prevent humidity increase, then indoor humidity is controlled, but energy consumption increases

Engineering Contradiction:
Improveindoor humidityVSAvoidcompressor energy consumption
Core Design Contradiction:
Object-affected harmful factorsVSUse of energy by moving object

Solution Approach 1:

The system transitions from static high-frequency operation to dynamic frequency modulation. The compressor frequency is continuously adjusted based on the temperature difference between the indoor heat exchanger and the dew point, allowing high frequency only when necessary to prevent condensation, while permitting lower frequency operation during stable conditions

Inventive Principle:
Principle #15Dynamics

3Object-affected harmful factors

If the indoor heat exchanger temperature is lowered to control humidity, then condensation is prevented, but cooling efficiency decreases

Engineering Contradiction:
Improvecondensation preventionVSAvoidcooling efficiency
Core Design Contradiction:
Object-affected harmful factorsVSProductivity

Solution Approach 1:

The system calculates the dew point temperature in advance based on indoor temperature and humidity conditions. By comparing the heat exchanger temperature against this pre-calculated dew point, the controller can take preliminary action to adjust compressor frequency before condensation actually occurs, maintaining efficiency while preventing condensation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system replaces mechanical over-cooling of the heat exchanger with intelligent control substitution. Instead of mechanically maintaining very low heat exchanger temperatures, the system uses sensor-based temperature monitoring and controller-based frequency adjustment to achieve condensation prevention with minimal impact on cooling efficiency

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively controls indoor humidity without a separate dehumidification device, providing comfortable air by adjusting the compressor frequency according to user-set humidity targets, thereby maintaining pleasant indoor conditions.

Implementation Method 1

a compressor configured to compress a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

an indoor heat exchanger configured to perform heat exchange between the refrigerant and indoor air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS20240280287A1Air conditioner and control method thereof
Publication Date: 2024.08.22 SAMSUNG ELECTRONICS CO LTD
  • US20240280287A1 patent drawing
  • US20240280287A1 patent drawing
  • US20240280287A1 patent drawing

AI summary

An example air conditioner may include a compressor configured to compress a refrigerant; an indoor heat exchanger configured to perform heat exchange between the refrigerant and indoor air; a temperature sensor configured to measure an indoor temperature and an indoor heat exchanger temperature; an input device configured to receive a target temperature and target humidity from a user; and at least one processor configured to determine an adjustment value of an operating frequency of the compressor based on a temperature difference between the target temperature and the indoor temperature, and change the determined adjustment value of the operating frequency based on the target humidity and the indoor heat exchanger temperature.