Air Conditioner External Make-Up Air Module for Fresh Air Capacity

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Solution Overview

Problem

Conventional air conditioning systems face limitations in providing adequate make-up air due to costly separate systems and small internal make-up air components within the unit, resulting in limited capacity.

Innovation Solution

An integrated make-up air module is positioned on the exterior of the air conditioner housing, including a motorized damper, fan, air filter, and dehumidifier, which draws outdoor air, filters and dehumidifies it, and supplies it to the indoor environment, enhancing the air conditioning system's capacity and efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If make-up air components are placed internal to the air conditioner, then the system is integrated, but the capacity is limited due to limited volume within the air conditioner

Engineering Contradiction:
Improveintegration of make-up air systemVSAvoidmake-up air capacity
Core Design Contradiction:
Adaptability or versatilityVSQuantity of substance

Solution Approach 1:

The patent relocates the make-up air module from the internal three-dimensional space to the external surface of the air conditioner housing. This dimensional transition from inside to outside allows the make-up air system to access significantly more space, thereby increasing air handling capacity while maintaining integration with the main unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Quantity of substance

If a separate make-up air system is used, then the capacity can be larger, but the system becomes costly and complex

Engineering Contradiction:
Improvemake-up air capacityVSAvoidsystem complexity
Core Design Contradiction:
Quantity of substanceVSDevice complexity

Solution Approach 1:

The patent combines the make-up air module with the air conditioner housing by positioning it on the exterior surface. This merging approach allows the system to achieve larger capacity similar to separate systems while maintaining the simplicity and cost-effectiveness of an integrated design through shared housing and coordinated operation.

Inventive Principle:
Principle #5Merging (Combining)

3Volume of moving object

If make-up air components are placed internal to the air conditioner, then the system is compact, but the capacity is limited

Engineering Contradiction:
Improvesystem compactnessVSAvoidmake-up air capacity
Core Design Contradiction:
Volume of moving objectVSQuantity of substance

Solution Approach 1:

By moving the make-up air module to the exterior of the housing, the system accesses external space rather than being constrained by internal volume. This dimensional shift enables significantly increased air capacity while preserving the compact footprint of the main air conditioner unit.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The integrated make-up air module increases the air conditioning system's capacity to provide fresh air, improving indoor air quality and reducing humidity, while being cost-effective and space-efficient by eliminating the need for separate make-up air systems.

Implementation Method 1

an outdoor fan operable to rotate to motivate air through the outdoor portion

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 2

an indoor fan operable to rotate to motivate air through the indoor portion

Methodology Applied
Scientific EffectForced Convection: Forced Convection

Implementation Method 3

a compressor in fluid communication with the outdoor heat exchanger and the indoor heat exchanger to circulate a refrigerant

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 4

outdoor heat exchanger assembly disposed in the outdoor portion and including an outdoor heat exchanger

Methodology Applied
Scientific EffectHeat Exchange: Heat Exchanger

Implementation Method 5

including a motorized damper, fan, air filter, and dehumidifier, which draws outdoor air, filters and dehumidifies it

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS11796192B2Air conditioning appliance with external make-up air module
Publication Date: 2023.10.24 HAIER US APPLIANCE SOLUTIONS INC
  • US11796192B2 patent drawing
  • US11796192B2 patent drawing
  • US11796192B2 patent drawing

AI summary

A single-package air conditioning appliance includes a housing defining an outdoor portion and an indoor portion. An outdoor heat exchanger assembly is disposed in the outdoor portion. The outdoor heat exchanger assembly includes an outdoor heat exchanger and an outdoor fan. An indoor heat exchanger assembly is disposed in the indoor portion. The indoor heat exchanger assembly includes an indoor heat exchanger and an indoor fan. A compressor is in fluid communication with the outdoor heat exchanger and the indoor heat exchanger to circulate a refrigerant between the outdoor heat exchanger and the indoor heat exchanger. The single-package air conditioner unit also includes a make-up air module mounted on an external surface of the housing.