Air conditioner units and methods of operation

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Solution Overview

Problem

Conventional air conditioner units face challenges in simultaneously controlling temperature and humidity, often leading to conflicting settings, inefficiency, and excessive noise due to the need to manage make-up air, which can result in undesirable humidity levels and system over-adjustment.

Innovation Solution

A packaged terminal air conditioner unit with a method that sets an operating temperature based on a primary target, determines humidity levels, and adjusts the temperature as a temporary target when humidity thresholds are exceeded, using a compressor to direct refrigerant compression accordingly, incorporating sensors and a controller to manage humidity and temperature within specific bands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the air conditioner unit cools the indoor air to achieve a desirable temperature, then the temperature control is improved, but the humidity level becomes excessively high

Engineering Contradiction:
Improveindoor temperatureVSAvoidhumidity level
Core Design Contradiction:
TemperatureVSQuantity of substance

Solution Approach 1:

The control method segments temperature and humidity control into distinct operational phases. During the cooling phase, the system prioritizes temperature reduction without actively removing moisture. Once the temperature target is reached, a separate dehumidification phase begins, allowing selective moisture removal while maintaining temperature stability. This segmentation resolves the contradiction by decoupling the two control objectives that conflict when pursued simultaneously.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system dynamically switches between different operational modes based on real-time sensor feedback. The controller monitors both temperature and humidity levels, adjusting the cooling cycle duration and intensity dynamically. When humidity exceeds the threshold after temperature stabilization, the system transitions to a dehumidification mode with modified compressor cycling. This dynamic adaptation allows the system to resolve the temperature-humidity conflict by changing operational characteristics based on current conditions.

Inventive Principle:
Principle #15Dynamics

2Quantity of substance

If the sealed cooling system runs continuously to remove moisture, then humidity control is improved, but the compressor cycles excessively causing noise and inefficiency

Engineering Contradiction:
Improvehumidity levelVSAvoidcompressor noise and inefficiency
Core Design Contradiction:
Quantity of substanceVSObject-generated harmful factors

Solution Approach 1:

The system implements periodic cooling cycles with strategically timed dehumidification intervals rather than continuous operation. The controller calculates optimal cycle durations based on the humidity threshold and thermal mass of the space. By spacing compressor activations periodically and allowing adequate off-cycles, the system achieves moisture removal while minimizing compressor wear, noise, and energy consumption. This periodic approach resolves the contradiction between effective dehumidification and compressor efficiency.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system maintains continuous humidity control through intelligent cycle management rather than continuous compressor operation. The controller ensures that cooling cycles are sufficiently frequent and long enough to progressively reduce humidity toward the target threshold, while maintaining temperature within acceptable ranges. This continuous useful action in humidity control is achieved through optimized periodic cycles rather than constant compressor running, resolving the noise and efficiency issues.

Inventive Principle:
Principle #20Continuity of useful action

3Manufacturing precision

If the unit adjusts temperature settings frequently to meet both temperature and humidity targets, then control precision is improved, but system complexity and operation difficulty increase

Engineering Contradiction:
Improvetemperature and humidity control precisionVSAvoidsystem operation simplicity
Core Design Contradiction:
Manufacturing precisionVSEase of operation

Solution Approach 1:

The system employs feedback control where the controller continuously monitors temperature and humidity sensors, comparing actual values against target thresholds. Based on this feedback, the controller automatically adjusts compressor cycling and cooling duration. The humidity threshold feedback triggers dehumidification cycles only when necessary, while temperature feedback ensures comfort maintenance. This feedback mechanism achieves precise dual-parameter control while keeping operation simple, as the system self-regulates without user intervention.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The air conditioner unit performs self-adjustment of its operational parameters based on internal sensor data and control logic. The controller automatically determines when dehumidification is needed, calculates appropriate cycle durations, and manages compressor activation without user input. The system serves itself by monitoring its own performance and making real-time operational adjustments to maintain both temperature and humidity within target ranges, resolving the contradiction between precision and operational simplicity.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables improved control of both temperature and humidity, reduces noise and system complexity, and enhances efficiency by maintaining desired indoor conditions while minimizing compressor cycling and noise.

Implementation Method 1

a compressor in fluid communication between the indoor portion and the outdoor portion

Methodology Applied
Scientific EffectRefrigerant circulation:

Implementation Method 2

an outdoor heat exchanger assembly, an indoor heat exchanger assembly

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

as a refrigerant is cooled, moisture within the air may condensate such that the moisture may be removed as a liquid

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentUS10520213B2Air conditioner units and methods of operation
Publication Date: 2019.12.31 HAIER US APPLIANCE SOLUTIONS INC
  • US10520213B2 patent drawing
  • US10520213B2 patent drawing
  • US10520213B2 patent drawing

AI summary

Air conditioner units, including methods of operation, are provided herein. The air conditioner unit may include an indoor portion, an outdoor portion, and a compressor in fluid communication between the indoor portion and the outdoor portion. The method may include setting an operating temperature of the indoor portion based on a primary temperature target, determining a humidity value at the indoor portion, comparing the determined humidity value to a humidity threshold, resetting the operating temperature as a temporary temperature target when the determined humidity value is above the humidity threshold and the primary temperature target is reached at the indoor portion of the air conditioner, and directing refrigerant compression at the compressor based on the operating temperature.