Air Conditioner Lower-Surface Outlet Design to Reduce Noise Leakage

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Solution Overview

Problem

Users often experience discomfort due to noise generated by functional components inside air conditioners during operation.

Innovation Solution

The air conditioner design features an air outlet exclusively on the lower surface of the main body, with airflow direction control vanes that pivot to adjust airflow directions without exposing noise-generating components to the front, thereby preventing noise leakage and enhancing airflow control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If air outlets are formed in both lower surface and front surface of the main body, then airflow distribution is improved, but noise leakage to users increases

Engineering Contradiction:
Improveairflow distributionVSAvoidnoise leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The air outlet is segmented into multiple independent openings distributed across different surfaces (lower surface and front surface). This segmentation allows airflow to be distributed through multiple paths while maintaining control over noise propagation, as each segmented outlet can be independently managed for airflow direction and noise containment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

A noise prevention structure (grille or cover) is introduced as an intermediary element between the functional components and the external environment. This intermediary structure allows airflow to pass through while blocking noise transmission, effectively mediating between the need for airflow distribution and the need to prevent noise leakage.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Ease of operation

If airflow direction control vanes are added to adjust airflow directions, then airflow directionality is improved, but device complexity increases

Engineering Contradiction:
Improveairflow directionalityVSAvoidstructure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The airflow direction control vanes are designed as movable/dynamic components that can adjust their orientation to change airflow direction. This dynamic capability allows the system to adapt airflow patterns as needed while maintaining a relatively simple base structure, resolving the contradiction between operational flexibility and structural simplicity.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The airflow direction control vanes serve multiple functions: they control airflow direction, can be integrated with the noise prevention structure, and may work in conjunction with the segmented air outlets to provide comprehensive airflow management. This multi-functionality reduces the need for separate components, thereby limiting the increase in device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Object-affected harmful factors

If air outlet is formed only in lower surface, then noise leakage is reduced, but airflow distribution to front area decreases

Engineering Contradiction:
Improvenoise leakageVSAvoidairflow distribution
Core Design Contradiction:
Object-affected harmful factorsVSEase of operation

Solution Approach 1:

The air outlet configuration transitions from a single-surface arrangement to a multi-surface distribution, utilizing both the lower surface and front surface of the main body. This dimensional expansion allows airflow to reach front areas effectively while the lower surface outlets continue to provide noise containment, thus resolving the spatial distribution challenge.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration effectively reduces noise pollution and improves airflow directionality, ensuring user comfort while maintaining design aesthetics and preventing dust intrusion during shutdown.

Implementation Method 1

an air sending fan arranged in a main body of the air conditioner

Methodology Applied
Scientific EffectFan-induced airflow: Fan

Implementation Method 2

airflow direction control vanes that pivot to adjust airflow directions

Methodology Applied
Scientific EffectFlow direction control through pivoting vanes:

Data Source

PatentEP3128242B1Air conditioner
Publication Date: 2020.05.20 MITSUBISHI ELECTRIC CORP
  • EP3128242B1 patent drawingFigure 1
  • EP3128242B1 patent drawingFigure 2
  • EP3128242B1 patent drawingFigure 3

AI summary

An air conditioner (100) includes a main body (1) having an air inlet (2a, 2b) and an air outlet (3) formed therein. The main body includes a front surface (1a), a rear surface (1c), an upper surface (1b), a lower surface (1d), and a pair of side surfaces (1e). The air inlet is formed in any one of the front surface, the upper surface, and the side surfaces. The air outlet is formed in the lower surface without extending to the front surface. An outlet air duct is defined upstream of the air outlet. A diffuser defines the front surface side of the outlet air duct. In side view, as the diffuser extends, downstream of the diffuser is away from an imaginary line that is a line extended from upstream of the diffuser.