Air Conditioner Pulse-Width Correction for Photocoupler Distortion

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Solution Overview

Problem

The existing communication systems between the outdoor and indoor units of air conditioners face challenges in achieving high-speed communication due to waveform distortion caused by photocouplers, which results in transmission errors and limited communication speed.

Innovation Solution

A communication system that corrects the pulse width of pulse signals transmitted between the units using a predefined correction time, calculated based on reference pulse widths, to mitigate the distortion and ensure consistent signal transfer.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the communication speed is increased, then the data transmission efficiency is improved, but the waveform distortion caused by photocoupler increases leading to transmission errors

Engineering Contradiction:
Improvecommunication speedVSAvoidsignal transmission accuracy
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent applies preliminary action by measuring the pulse width at the receiving end and calculating the correction amount before re-transmitting the signal. The receiving device determines the difference between the transmitted pulse width and received pulse width, then uses this correction amount to adjust subsequent transmissions, preventing waveform distortion before it causes transmission errors.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent implements feedback by having the receiving device measure the actual pulse width of received signals and communicate this information back to the transmitting device. This feedback loop enables the transmitting device to adjust its pulse width dynamically, compensating for photocoupler distortion and maintaining signal integrity at higher communication speeds.

Inventive Principle:
Principle #23Feedback

2Reliability

If the pulse width is corrected to be shorter, then the waveform distortion is reduced, but the communication protocol complexity increases

Engineering Contradiction:
Improvesignal waveform consistencyVSAvoidcommunication protocol complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies parameter changes by dynamically adjusting the pulse width parameter based on measured distortion. Instead of fixing the pulse width, the system measures the actual pulse width at the receiving end, calculates the correction amount, and modifies the pulse width parameter for subsequent transmissions to compensate for photocoupler-induced distortion.

Inventive Principle:
Principle #35Parameter changes

3Speed

If the switching time of phototransistor is reduced, then the response speed is improved, but the manufacturing precision requirement increases due to individual differences

Engineering Contradiction:
Improvephototransistor response speedVSAvoidphotocoupler uniformity
Core Design Contradiction:
SpeedVSManufacturing precision

Solution Approach 1:

The patent applies self-service by enabling the communication system to automatically measure and compensate for its own photocoupler characteristics without requiring manual calibration or selection. The receiving device measures the pulse width distortion caused by its photocoupler and communicates the correction amount back to the transmitting device, allowing the system to self-adjust and maintain high-speed communication despite manufacturing variations.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables high-speed and reliable communication between the outdoor and indoor units by correcting the pulse width of signals, thereby reducing waveform distortion and transmission errors.

Implementation Method 1

The photocouplers are used for electrical insulation between the outdoor unit and the indoor unit. Such a photocoupler includes a light emitting diode and a phototransistor

Methodology Applied
Scientific EffectLight emitting diode emission: Light Emitting Diode

Implementation Method 2

The photocouplers are used for electrical insulation between the outdoor unit and the indoor unit. Such a photocoupler includes a light emitting diode and a phototransistor

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS10254002B2Communication system, signal transfer method, and air conditioner
Publication Date: 2019.04.09 MITSUBISHI ELECTRIC CORP
  • US10254002B2 patent drawing
  • US10254002B2 patent drawing
  • US10254002B2 patent drawing

AI summary

An outdoor unit and an indoor unit communicate with each other. The outdoor unit includes a communication circuit that outputs a pulse signal to be transmitted to the indoor unit. The indoor unit includes a communication circuit that receives the pulse signal transmitted by the outdoor unit. An air conditioner 100 includes at least one photocoupler to transfer to the communication circuit the pulse signal output by the communication circuit. The communication circuit transmits a pulse signal with a first polarity and a pulse width corrected to be shorter by a predefined correction time than a predefined reference pulse width of the pulse signal.