Air conditioner unit having a sterilization light assembly

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Solution Overview

Problem

Conventional air conditioner units face challenges in effectively sterilizing air without increasing system size, cost, or risking damage to the sterilization light assembly from moisture or heat.

Innovation Solution

An air conditioner unit is designed with a sterilization light assembly that includes ultraviolet light sources and a flow sensor. The flow sensor activates the sterilization light assembly only when a predetermined airflow is detected, ensuring efficient sterilization without unnecessary energy consumption.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If a sterilization light assembly is installed to sterilize air, then microbial transmission is reduced, but the system size and complexity increase

Engineering Contradiction:
Improvemicrobial transmission preventionVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The sterilization light assembly is integrated within the existing air conditioner housing structure, nesting the UV-C light source and reflector assembly into the available space without requiring separate external mounting. This reduces overall system complexity while maintaining sterilization functionality.

Inventive Principle:
Principle #7Nested doll (Nesting)

Solution Approach 2:

The air conditioner unit performs multiple functions: cooling/heating air and simultaneously sterilizing it using UV-C light. The control system integrates both functions, allowing the sterilization feature to be activated alongside the standard air conditioning operation, thereby adding microbial protection without requiring a completely separate system.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If a light assembly is used to sterilize air, then microbial elimination is improved, but energy consumption increases

Engineering Contradiction:
Improvesterilization effectivenessVSAvoidenergy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The sterilization light assembly is activated periodically based on operational conditions. The control system receives signals from airflow sensors and operational state sensors to determine when sterilization is needed, activating the UV-C light source only during periods when air is flowing through the unit, thereby reducing unnecessary energy consumption while maintaining sterilization effectiveness.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The control system continuously monitors airflow conditions and operational state through sensors, and uses this feedback to control the sterilization light assembly activation. When the sensors detect that air is flowing through the unit, the control system activates the UV-C light source; when airflow stops, the light is turned off, optimizing energy usage based on real-time conditions.

Inventive Principle:
Principle #23Feedback

3Reliability

If the sterilization light assembly is activated continuously, then sterilization reliability is improved, but damage from moisture and heat increases

Engineering Contradiction:
Improvesterilization reliabilityVSAvoidlight assembly lifespan
Core Design Contradiction:
ReliabilityVSDuration of action of stationary object

Solution Approach 1:

The sterilization light assembly operates periodically rather than continuously, activating only when airflow is detected through the air conditioner unit. This reduces the cumulative exposure to moisture and heat while maintaining sterilization reliability during active operation periods.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system uses its own operational characteristics (airflow presence) to control the sterilization function. When the air conditioner is running and air is flowing, the UV-C light is activated; when the unit is off or airflow has stopped, the light is automatically deactivated, protecting it from damage during periods when it is not needed.

Inventive Principle:
Principle #25Self-service

4Reliability

If the light assembly is positioned to maximize sterilization coverage, then sterilization effectiveness is improved, but the unit becomes more susceptible to damage from moisture and heat

Engineering Contradiction:
Improvesterilization coverageVSAvoidmoisture and heat exposure
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The UV-C light source is positioned to target specific high-risk areas where air flows through the unit, such as near the evaporator and condenser regions. The reflector assembly is configured to direct UV-C rays along the airflow path, maximizing sterilization coverage in critical zones while limiting overall exposure to moisture and heat.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The reflector assembly acts as an intermediary, directing UV-C light along the airflow path without requiring the light source to be in direct contact with moist or hot components. This allows effective sterilization coverage while protecting the light assembly from direct exposure to harmful environmental conditions.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively sterilizes air flowing through the air conditioner unit, reducing the risk of microbial transmission while maintaining the unit's efficiency, size, and cost-effectiveness.

Implementation Method 1

The sterilization light assembly may be disposed within the indoor portion to transmit an ultraviolet light emission thereto

Methodology Applied
Scientific EffectUltraviolet sterilization: Photo-oxidation

Data Source

PatentUS12222114B2Air conditioner unit having a sterilization light assembly
Publication Date: 2025.02.11 HAIER US APPLIANCE SOLUTIONS INC
  • US12222114B2 patent drawing
  • US12222114B2 patent drawing
  • US12222114B2 patent drawing

AI summary

An air conditioner unit may include a housing, an outdoor heat exchanger assembly, an indoor heat exchanger assembly, a compressor, a sterilization light assembly, and a flow sensor. The housing may define an indoor portion and an outdoor portion. The housing may further define an exhaust outlet downstream from the indoor portion to exhaust air therefrom. The sterilization light assembly may be disposed within the indoor portion to transmit an ultraviolet light emission thereto. The flow sensor may be disposed within the indoor portion upstream from the exhaust outlet. The flow sensor may be operably coupled to the sterilization light assembly and configured to activation of sterilization light assembly in response to detecting a predetermined airflow within the indoor portion.