Air conditioner

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Solution Overview

Problem

Conventional air conditioners face challenges in maintaining effective dehumidification across varying loads, as lowering evaporation temperature can lead to freezing and decreased efficiency, while raising it may prevent dehumidification, especially under low loads.

Innovation Solution

The air conditioner features a refrigerant circuit with a variable evaporation region in the indoor heat exchanger, controlled by the compressor and expansion valve, allowing the evaporation region to adjust based on load, with temperature detection mechanisms to maintain optimal evaporation temperatures and ensure dehumidification across different load conditions.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the evaporation temperature is lowered to increase cooling capacity under high load, then the cooling capacity is improved, but the heat exchanger may freeze and the refrigeration cycle efficiency decreases

Engineering Contradiction:
Improvecooling capacityVSAvoidheat exchanger freezing risk
Core Design Contradiction:
PowerVSReliability

Solution Approach 1:

The patent applies dynamics by making the evaporation region extent variable rather than fixed. The evaporation region is dynamically adjusted based on load conditions - extending into the main heat exchanger when load is high, and retracting to the auxiliary heat exchanger when load is low. This dynamic adjustment allows the system to maintain optimal evaporation temperature across varying loads, preventing freezing while meeting cooling demands.

Inventive Principle:
Principle #15Dynamics

2Reliability

If the evaporation temperature is raised to prevent freezing under low load, then the freezing risk is reduced, but dehumidification cannot be performed

Engineering Contradiction:
Improveheat exchanger freezing preventionVSAvoiddehumidification capability
Core Design Contradiction:
ReliabilityVSProductivity

Solution Approach 1:

The patent uses dynamics to adjust the evaporation region extent according to load conditions. Under low load conditions, the evaporation region is dynamically positioned within the auxiliary heat exchanger where it can maintain higher temperature for freezing prevention while still enabling dehumidification. The dynamic control ensures that the evaporation region adapts its position and extent to meet both temperature and dehumidification requirements.

Inventive Principle:
Principle #15Dynamics

3Productivity

If the evaporation temperature is kept constant to maintain dehumidification under low load, then dehumidification is achieved, but the cooling capacity is insufficient under high load

Engineering Contradiction:
Improvedehumidification performanceVSAvoidcooling capacity
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent resolves this contradiction by dynamically adjusting the extent of the evaporation region rather than keeping it constant. When load is low, the evaporation region is positioned in the auxiliary heat exchanger to maintain appropriate temperature for dehumidification. When load increases, the evaporation region dynamically extends into the main heat exchanger to increase cooling capacity while maintaining dehumidification effectiveness.

Inventive Principle:
Principle #15Dynamics

4Productivity

If the evaporation region is limited to the auxiliary heat exchanger to enable low load dehumidification, then dehumidification under low load is achieved, but the cooling capacity is limited under high load

Engineering Contradiction:
Improvelow load dehumidification capabilityVSAvoidhigh load cooling capacity
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The patent applies dynamics by making the evaporation region extent adjustable between the auxiliary heat exchanger and the main heat exchanger. Under low load conditions, the evaporation region is confined to the auxiliary heat exchanger to enable effective dehumidification. Under high load conditions, the evaporation region dynamically extends into the main heat exchanger to provide sufficient cooling capacity, thus resolving the limitation of fixed evaporation region location.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enables consistent dehumidification performance across varying loads without significant changes in evaporation temperature, preventing freezing and ensuring efficient operation under both high and low load conditions.

Implementation Method 1

an evaporation region where a liquid refrigerant evaporates

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 2

a evaporation region where a liquid refrigerant evaporates

Methodology Applied
Scientific EffectPhase change: Phase Change

Data Source

PatentUS10281184B2Air conditioner
Publication Date: 2019.05.07 DAIKIN INDUSTRIES LTD
  • US10281184B2 patent drawing
  • US10281184B2 patent drawing
  • US10281184B2 patent drawing

AI summary

Dehumidification cannot be performed when a load decreases. In an air conditioner of the present invention, an indoor heat exchanger includes an auxiliary heat exchanger 20 and a main heat exchanger 21 disposed leeward from the auxiliary heat exchanger 20. In an operation in a predetermined dehumidification operation mode, a liquid refrigerant supplied to the auxiliary heat exchanger 20 all evaporates midway in the auxiliary heat exchanger 20. Therefore, only an upstream partial area in the auxiliary heat exchanger 20 is an evaporation region, while an area downstream of the evaporation region in the auxiliary heat exchanger 20 is a superheat region. In the predetermined dehumidification operation mode, a compressor and an expansion valve are controlled so that the extent of the evaporation region of the auxiliary heat exchanger 20 varies depending on the load.