Air Conditioner Vortex Plate Humidification for Uniform Saturation

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Solution Overview

Problem

Existing air conditioning technologies fail to achieve uniform humidification across the entire airflow path, leading to uneven temperature and humidity, and are inefficient in scattering and diffusion of water particles, resulting in low humidification and saturation efficiency.

Innovation Solution

An air conditioner design featuring an agitating plate group with adjustable plate widths to create vortex flows and a spray nozzle that sprays water particles perpendicular to the airflow path, utilizing forced convection to enhance agitation and diffusion, ensuring uniform humidity and temperature across the entire flow path.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If water particles are sprayed into the airflow path to humidify the air, then humidification efficiency is improved, but uneven temperature and humidity distribution occurs inside the flow path

Engineering Contradiction:
Improvehumidification efficiencyVSAvoiduniformity of temperature and humidity
Core Design Contradiction:
ProductivityVSStability of the object's composition

Solution Approach 1:

The flow path cross-section is divided into multiple regions by arranging multiple agitating plates at different positions. Each plate independently generates vortex flows that agitate local air regions, ensuring comprehensive and uniform humidification across the entire flow path without temperature or humidity stratification.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Agitating plates are arranged not only in the flow direction but also in the cross-sectional direction (width and height dimensions). This three-dimensional arrangement ensures that vortex flows are generated throughout the entire cross-section of the flow path, eliminating dead zones and achieving uniform humidification.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If the spray nozzle sprays water particles in the flow direction, then the structure is simple, but scattering and agitation of water particles is insufficient

Engineering Contradiction:
Improvenozzle structure simplicityVSAvoidscattering and agitation efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

Agitating plates are introduced as intermediary elements between the spray nozzle and the airflow. These plates receive the sprayed water particles and use the airflow to generate vortex flows that scatter and agitate the particles, converting simple linear spray into effective three-dimensional dispersion without complicating the nozzle structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Productivity

If the number of nozzles is increased to enhance scattering property, then scattering improves, but steam is sprayed toward saturated steam region and spray energy is wasted

Engineering Contradiction:
Improvescattering propertyVSAvoidspray energy efficiency
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

Agitating plates are positioned upstream of the spray nozzle to pre-generate vortex flows in the airflow path. When water particles are sprayed, they are immediately carried by these pre-established vortex flows, ensuring effective scattering and agitation from the moment of injection without requiring multiple nozzles or spraying into saturated regions.

Inventive Principle:
Principle #10Preliminary action

4Productivity

If humidification is performed with high saturation efficiency, then humidity raising capability is improved, but wetting occurs inside the flow path

Engineering Contradiction:
Improvesaturation efficiencyVSAvoidwetting
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

Agitating plates generate continuous vortex flows that create dynamic agitation and mixing in the airflow. This mechanical disturbance prevents water particles from settling and condensing on surfaces, maintaining high saturation efficiency while eliminating wetting by keeping the airflow in constant motion throughout the flow path.

Inventive Principle:
Principle #18Mechanical vibration

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution achieves high humidification and saturation efficiency by uniformly agitating air throughout the flow path, reducing wetting and maintaining high humidity gradients, thus improving overall air conditioning performance.

Implementation Method 1

Each of the agitating plates has a plate width adjusted to cause a vortex flow downstream

Methodology Applied
Scientific EffectVortex flow: Vortex Ring

Implementation Method 2

spraying water particles to a field where the air in the entire flow path is agitated considerably improves uniformity of the temperature and humidity inside the flow path

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

Diffusion: water molecules are evaporated from surfaces of water particles by thermal motion

Methodology Applied
Scientific EffectDiffusion: Diffusion

Implementation Method 4

The spray nozzle is disposed immediately downstream of the agitating plate group, and sprays water particles in a direction perpendicular to a flow direction of the flow path

Methodology Applied
Scientific EffectSpray: Spray

Data Source

PatentUS11339983B2Air conditioner
Publication Date: 2022.05.24 TMEIC CORP
  • US11339983B2 patent drawing
  • US11339983B2 patent drawing
  • US11339983B2 patent drawing

AI summary

An air conditioner includes a flow path through which air to be humidified flows, an agitating plate group, and a spray nozzle. The agitating plate group is configured by arranging agitating plates in parallel at intervals over an entire cross-section of the flow path. Each of the agitating plates has a plate width adjusted to cause a vortex downstream. The spray nozzle is disposed immediately downstream of the agitating plate group, and sprays water particles in a direction perpendicular to a flow direction of the flow path. The plate width of each of the agitating plates is adjusted to satisfy a range of a Reynolds number causing a Karman vortex within a range of used wind speeds. The air conditioner provides high humidification efficiency and high saturation efficiency.