Air conditioning system and associated method of operation

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Solution Overview

Problem

Air-conditioning systems in vehicles face challenges in achieving uniform and extended service lives for both main and additional filter devices, leading to increased maintenance costs.

Innovation Solution

Implementing an air quality testing cycle that adjusts the flow through the additional filter device based on pollutant concentration, using two different pollutant limit values to optimize its service life, and incorporating a dirt source detection cycle to manage internal contamination sources.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the additional filter device is always active to filter gaseous contaminations, then air quality is improved, but the service life of the additional filter device decreases

Engineering Contradiction:
Improveair qualityVSAvoidservice life of additional filter device
Core Design Contradiction:
Object-affected harmful factorsVSDuration of action of stationary object

Solution Approach 1:

The bypass device is made adjustable with multiple stages, allowing the system to dynamically switch between different filtration modes (full filtration, partial filtration, bypass) based on detected air quality conditions, rather than operating in a fixed state

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The air quality sensor device enables the system to automatically detect pollutant concentrations and trigger the air quality testing cycle, allowing the system to self-regulate filter usage without manual intervention and optimize service life autonomously

Inventive Principle:
Principle #25Self-service

2Object-affected harmful factors

If the air stream is conducted through both main filter device and additional filter device, then filtration performance is improved, but maintenance costs increase due to non-uniform service lives

Engineering Contradiction:
Improvefiltration performanceVSAvoidmaintenance costs
Core Design Contradiction:
Object-affected harmful factorsVSEase of manufacture

Solution Approach 1:

Instead of always conducting the entire air stream through both filter devices, the system applies partial filtration only when necessary (when pollutant concentration exceeds thresholds), reducing unnecessary filter loading and extending service life

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The air quality sensor device provides continuous feedback on pollutant concentrations, enabling the control device to adjust bypass device positioning and flap device settings to optimize the balance between filtration performance and filter service life

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air quality testing cycle extends the service life of the additional filter device while maintaining air quality, and the dirt source detection cycle helps in reducing unnecessary loading, thereby reducing maintenance costs and improving comfort.

Implementation Method 1

an air quality sensor device for detecting a current pollutant concentration in the air stream, which can comprise at least one air quality sensor

Methodology Applied
Scientific EffectSensor detection:

Implementation Method 2

a main filter device for filtering the air stream and an additional filter device for filtering the air stream

Methodology Applied
Scientific EffectFiltration: Filter (physical)

Data Source

PatentUS12078376B2Air conditioning system and associated method of operation
Publication Date: 2024.09.03 MAHLE INT GMBH
  • US12078376B2 patent drawing
  • US12078376B2 patent drawing
  • US12078376B2 patent drawing

AI summary

A method for operating an air-conditioning system that carries out an air quality testing cycle is disclosed. The air quality testing cycle includes: Step A: testing if the current pollutant concentration is below a predetermined first pollutant limit value; Step B: in the event that it is determined in the Step A that the current pollutant concentration is below the first pollutant limit value, testing if the bypass device is completely open or if the current flow rate of the blower device corresponds to a current air volume demand of the air-conditioning system; Step D: in the event that it is determined in the Step B that the bypass device is not completely opened or that the current flow rate does not correspond to the current air volume demand, testing current pollutant concentration is below a predetermined second pollutant limit value that is smaller than the first pollutant limit value.