Air-Conditioning Bypass Flow Control for Stable Heating During Defrost

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Solution Overview

Problem

Existing air-conditioning apparatuses with parallel heat exchangers face a reduction in heating capacity during defrosting operations due to the redistribution of refrigerant, leading to inefficient heat exchange.

Innovation Solution

An air-conditioning apparatus with a main circuit, flow switching device, pressure reducing device, and parallel heat exchangers, where a controller adjusts the flow control device's opening degree and compressor frequency based on evaporating pressure to maintain refrigerant flow to the indoor heat exchanger during heating-defrosting operations.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If refrigerant flow is increased to the parallel heat exchanger being defrosted, then defrosting efficiency is improved, but heating capacity of the indoor heat exchanger is reduced

Engineering Contradiction:
Improvedefrosting efficiencyVSAvoidheating capacity
Core Design Contradiction:
ProductivityVSPower

Solution Approach 1:

The flow control device dynamically adjusts the refrigerant flow rate to the defrosting heat exchanger based on real-time operating conditions, allowing the system to optimize between defrosting efficiency and heating capacity maintenance rather than using a fixed flow rate

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control device receives feedback signals from sensors monitoring refrigerant temperature, pressure, and flow rate, and automatically adjusts the flow control device opening degree to maintain optimal balance between defrosting performance and heating capacity

Inventive Principle:
Principle #23Feedback

2Speed

If refrigerant flow rate to the defrosted heat exchanger is increased, then defrosting speed is improved, but heat exchange capacity of the indoor heat exchanger deteriorates

Engineering Contradiction:
Improvedefrosting speedVSAvoidheat exchange capacity
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system changes the refrigerant flow rate parameter dynamically during defrosting operation, adjusting it based on the accumulated frost amount, outdoor temperature, and heating load requirements to optimize both defrosting speed and heat exchange capacity

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration ensures that the heating capacity is maintained during defrosting by optimizing refrigerant flow, preventing a reduction in indoor heat exchanger performance and ensuring continuous heating.

Implementation Method 1

a flow control device provided to the bypass pipe and configured to adjust a flow rate of the refrigerant flowing through the bypass pipe

Methodology Applied
Scientific EffectFluid flow control:

Implementation Method 2

a pressure reducing device provided to a parallel pipe connected to the parallel heat exchanger to be defrosted

Methodology Applied
Scientific EffectPressure reduction:

Implementation Method 3

an evaporating pressure sensor configured to measure an evaporating pressure of the refrigerant

Methodology Applied
Scientific EffectPressure measurement:

Implementation Method 4

a compressor, a flow switching device, an indoor heat exchanger, a pressure reducing device, and a plurality of parallel heat exchangers connected in parallel with each other are connected by pipes

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 5

an outdoor heat exchanger exchanging heat between outdoor air and refrigerant

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11920841B2Air-conditioning apparatus
Publication Date: 2024.03.05 MITSUBISHI ELECTRIC CORP
  • US11920841B2 patent drawing
  • US11920841B2 patent drawing
  • US11920841B2 patent drawing

AI summary

An air-conditioning apparatus includes a main circuit in which a compressor, a flow switching device, an indoor heat exchanger, a pressure reducing device, and a plurality of parallel heat exchangers connected in parallel with each other are connected by pipes, a bypass pipe, a flow control device provided to the bypass pipe and configured to adjust a flow rate of refrigerant flowing through the bypass pipe, an evaporating pressure sensor configured to measure an evaporating pressure of the refrigerant, and a controller. The air-conditioning apparatus is configured to operate in a normal heating operation mode and a heating-defrosting operation mode. When an operation associated with the normal heating operation mode is switched to an operation associated with the heating-defrosting operation mode, the controller adjusts an opening degree of the flow control device using the evaporating pressure in the parallel heat exchanger and a driving frequency of the compressor.