Air-conditioning apparatus with regulated flow of a heat medium

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Solution Overview

Problem

In water-cooled air conditioning apparatuses, manually regulating the flow control valve by operators leads to a lengthy process and varying results due to differences in technical skills, making it inefficient to set the maximum and minimum opening degrees of the valve.

Innovation Solution

An air-conditioning apparatus with a controller that stores data for the defined maximum and minimum flow rates of the heat-source heat medium, allowing automatic regulation of the flow control valve, reducing the time and variation in regulation processing among operators.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If manual regulation of the flow control valve is performed by operators, then the maximum and minimum opening degrees can be set, but the process takes a long time and results vary due to differences in operator technical skills

Engineering Contradiction:
Improveregulation precisionVSAvoidregulation time
Core Design Contradiction:
Manufacturing precisionVSLoss of time

Solution Approach 1:

The patent replaces the manual mechanical regulation process with an automated control system. The controller automatically adjusts the flow control valve based on predetermined flow rate data, eliminating the need for manual operator intervention and ensuring consistent, precise regulation without time loss.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system performs self-regulation by automatically controlling the flow control valve based on stored flow rate data. The controller independently determines and adjusts the valve opening degrees without requiring external operator input, thereby eliminating both time consumption and variability associated with manual regulation.

Inventive Principle:
Principle #25Self-service

2Ease of operation

If manual regulation of the flow control valve is performed by operators, then the opening degrees can be adjusted, but the results vary from one operator to another due to different technical skills

Engineering Contradiction:
Improveoperation simplicityVSAvoidregulation consistency
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent replaces manual operator judgment and adjustment with an automated control system that uses predetermined flow rate data. This substitution eliminates the variability introduced by different operator technical skills while maintaining simple operation through automatic control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system incorporates feedback mechanisms where the controller monitors the actual flow rate and automatically adjusts the flow control valve to match the target flow rate. This closed-loop control ensures consistent and reliable regulation results regardless of operator skill levels.

Inventive Principle:
Principle #23Feedback

3Loss of energy

If the flow rate of heat-source heat medium is regulated to match air-conditioning load, then energy efficiency is improved, but complex control is required to determine maximum and minimum flow rates

Engineering Contradiction:
Improveenergy efficiencyVSAvoidcontrol complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent applies preliminary action by storing predetermined maximum and minimum flow rate data in advance. This pre-programmed data eliminates the need for complex real-time calculations and control decisions, simplifying the control process while maintaining energy efficiency through appropriate flow rate regulation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system simplifies control by changing from complex real-time parameter optimization to using predetermined flow rate parameters. The controller selects from pre-defined maximum and minimum flow rates based on operational conditions, reducing control complexity while still achieving energy-efficient operation.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The automatic regulation of the flow control valve by the controller significantly reduces the time required for setting the opening degrees and minimizes variations among operators, enhancing the efficiency and consistency of the air conditioning process.

Implementation Method 1

a heat-source-side heat exchanger that causes heat exchange to be performed between the refrigerant and a heat-source heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a load-side heat exchanger that causes heat exchange to be performed between the refrigerant and a load heat medium

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentUS11199350B2Air-conditioning apparatus with regulated flow of a heat medium
Publication Date: 2021.12.14 MITSUBISHI ELECTRIC CORP
  • US11199350B2 patent drawing
  • US11199350B2 patent drawing
  • US11199350B2 patent drawing

AI summary

An air-conditioning apparatus includes a refrigerant circuit, a heat medium circuit, and a controller. In the refrigerant circuit, a compressor, a heat-source-side heat exchanger, an expansion unit, and a load-side heat exchanger are connected by refrigerant pipes, and refrigerant flows. The heat-source-side heat exchanger causes heat exchange to be performed between the refrigerant and a heat-source heat medium. The load-side heat exchanger causes heat exchange to be performed between the refrigerant and a load heat medium, and refrigerant flows. In the heat medium circuit, a flow control valve that regulates the flow rate of the heat-source heat medium and the heat-source-side heat exchanger are connected by a heat medium pipe, and the heat-source heat medium flows. The controller includes a storage unit that stores data indicating a defined maximum flow rate and a defined minimum flow rate of the heat-source heat medium that flows in the heat medium circuit.