Air Conditioning Ice Formation Prevention Using Temperature Monitoring

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Solution Overview

Problem

Air conditioning systems face challenges in mitigating ice formation conditions in indoor evaporator units, which can lead to system inefficiencies and damage, as existing technologies lack effective monitoring and termination mechanisms when ice formation occurs.

Innovation Solution

A system comprising temperature sensors connected to the indoor evaporator coil, a hardware processor, and a user interface that monitors temperature data and shuts off the air conditioning system when the temperature drops below a threshold, preventing ice formation by generating a notification and using a relay to disconnect power.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If the air conditioning system operates continuously to maintain cooling, then cooling effectiveness is improved, but ice formation risk increases

Engineering Contradiction:
Improvecooling effectivenessVSAvoidice formation risk
Core Design Contradiction:
TemperatureVSObject-affected harmful factors

Solution Approach 1:

The temperature sensor continuously monitors the evaporator coil temperature before ice formation occurs. When the temperature approaches the freezing point, the system preemptively shuts off the compressor and refrigerant flow, preventing ice formation before it can compromise system operation or cooling effectiveness.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system employs a closed-loop feedback mechanism where the temperature sensor provides real-time temperature data to the control logic, which then adjusts system operation accordingly. This feedback loop enables the system to respond dynamically to temperature changes and shut down before ice formation conditions develop.

Inventive Principle:
Principle #23Feedback

2Reliability

If temperature monitoring is implemented to detect ice formation conditions, then ice prevention capability is improved, but device complexity increases

Engineering Contradiction:
Improveice prevention capabilityVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

A temperature sensor is introduced as an intermediary component between the evaporator coil and the control system. This sensor continuously measures coil temperature and provides data to the control logic, enabling ice formation detection without requiring complex monitoring systems or multiple sensors throughout the unit.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The control logic automatically processes temperature data from the sensor and triggers system shutdown when ice formation conditions are detected, eliminating the need for external monitoring equipment or manual intervention. The system monitors and protects itself using simple, integrated components.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively prevents ice formation by automatically terminating the air conditioning system when ice formation conditions are detected, ensuring system efficiency and longevity by avoiding ice accumulation.

Implementation Method 1

a temperature sensor responsive to thermal energy of the indoor evaporator coil, the temperature sensor attached to the indoor evaporator coil of the indoor evaporator unit, the temperature sensor comprising a thermal contact in thermal communication with the indoor evaporator unit, the sensor configured to generate a thermal data associated with the temperature of the indoor evaporator coil

Methodology Applied
Scientific EffectThermal energy detection: Thermal Radiation

Data Source

PatentUS10976066B2Systems and methods for mitigating ice formation conditions in air conditioning systems
Publication Date: 2021.04.13 KBE INC
  • US10976066B2 patent drawing
  • US10976066B2 patent drawing
  • US10976066B2 patent drawing

AI summary

Some embodiments provide a system or a method to switch off an air conditioning system when an ice formation condition is present. The ice formation condition is present when the temperature, in either degrees Celsius or Fahrenheit, at an indoor evaporator unit or an indoor evaporator coil is below a threshold temperature. Some embodiments allow a user to change the threshold temperature. The system can include a user interface to provide notifications when an ice formation condition is present.