Air-conditioning outdoor machine

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Solution Overview

Problem

The integration of a top cover and wall housing in air-conditioning outdoor machines complicates maintenance and exposes junction boxes to the weather, posing safety hazards due to potential water ingress and aesthetic issues.

Innovation Solution

The design incorporates a removable top sub-plate with an observation window, cable-control-arrangement-structure, and fan-support-assembling-region, along with a support structure between the bottom and top sub-plates, enhancing maintenance accessibility and protecting internal components from weather elements.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Shape

If the top cover and wall housing are integrally combined, then the appearance is improved, but maintenance becomes complicated and difficult

Engineering Contradiction:
ImproveappearanceVSAvoidmaintenance
Core Design Contradiction:
ShapeVSEase of repair

Solution Approach 1:

The patent divides the top cover and wall housing into separate, modular components. The top cover can be independently removed to access internal components for maintenance, while the wall housing remains fixed. This segmentation allows the appearance to remain intact when assembled while enabling easy maintenance access when disassembled.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If the junction box is exposed on the external side surface, then accessibility is improved, but safety hazards increase due to weather exposure

Engineering Contradiction:
ImproveaccessibilityVSAvoidsafety
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent places the junction box inside a protective cavity formed within the wall housing structure, rather than exposing it on the external surface. The junction box is nested within the housing, accessible through designated openings or removable panels, which protects it from direct weather exposure while maintaining operational accessibility.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If the top sub-plate is designed with multiple functional regions, then functionality is improved, but device complexity increases

Engineering Contradiction:
ImprovefunctionalityVSAvoidstructure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent designs the top sub-plate to serve multiple functions: it acts as a structural support element, provides an observation window for monitoring internal components, includes a cable control arrangement structure for wire management, and defines the fan support assembling region. By making the top sub-plate multi-functional, the patent reduces the need for separate components, thereby managing complexity while enhancing functionality.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS10816228B2Air-conditioning outdoor machine
Publication Date: 2020.10.27 BEIJING XIAOMI MOBILE SOFTWARE CO LTD
  • US10816228B2 patent drawing
  • US10816228B2 patent drawing

AI summary

The disclosure relates to an air-conditioning outdoor machine. The air-conditioning outdoor machine includes a bottom housing, a wall housing enclosed by the bottom housing, a top sub-plate provided at a top of the wall housing and a top cover removably mounted on the top sub-plate, where the bottom housing, the wall housing, and the top sub-plate define a accommodating space of an internal structure of the air-conditioning outdoor machine.