Air Conditioning Indoor Unit Panel Recess to Reduce Condensation

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Solution Overview

Problem

Air conditioning indoor units face condensation issues on the front surface due to temperature differences, and existing solutions degrade the design by incorporating visible grooves to mitigate this problem.

Innovation Solution

An air conditioning indoor unit design featuring a recess between the air outlet and the panel, covered by a horizontal flap during non-operation, reduces condensation by directing cold air between the panel's back and front surfaces, thereby minimizing visible condensation and enhancing design aesthetics.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If a groove is added to the front surface to reduce condensation, then condensation occurrence is reduced, but the design is degraded

Engineering Contradiction:
Improvecondensation occurrenceVSAvoiddesign appearance
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The invention extracts the groove structure from the visible front surface and relocates it to the internal structure, specifically positioning the recess between the air outlet upper edge and the panel lower end. This allows the condensation-prevention function to be maintained while the design appearance is preserved, as the recess is not visible from the exterior during non-operation.

Inventive Principle:
Principle #2Taking out (Extraction)

2Ease of operation

If the horizontal flap upwardly adjusts cold air direction, then air direction control is improved, but condensation on the front surface occurs

Engineering Contradiction:
Improveair direction controlVSAvoidcondensation on front surface
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The invention introduces the recess structure as an intermediary element between the air outlet and the panel. This recess acts as a buffer zone that intercepts cold air before it can reach the panel's front surface, thereby preventing condensation while allowing the horizontal flap to maintain its air direction control function.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Object-affected harmful factors

If the recess is visible during non-operation, then the condensation prevention structure is functional, but the design is degraded

Engineering Contradiction:
Improvecondensation preventionVSAvoiddesign appearance
Core Design Contradiction:
Object-affected harmful factorsVSShape

Solution Approach 1:

The invention applies local quality by creating a recess with specific dimensional characteristics (cross-sectional area of 10 mm² or more) that serves the condensation prevention function locally, while the overall front surface maintains its design appearance. The recess is strategically positioned and sized to be functional yet minimally visible during non-operation.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution effectively reduces condensation on the front surface and improves the unit's design by hiding the recess and air outlet during non-operation, preventing cold air from entering and causing condensation, and reducing the visibility of the recess, thus maintaining a better appearance.

Implementation Method 1

the horizontal flap upwardly adjusts the air direction of cold air as conditioned air, the likelihood of occurrence of condensation on the front surface of the panel can be reduced when the cold air enters between a front surface of the body and a back surface of the panel

Methodology Applied
Scientific EffectAirflow direction control: Convection

Implementation Method 2

the likelihood of occurrence of condensation on the front surface of the panel can be reduced when the cold air enters between a front surface of the body and a back surface of the panel from a joint between the lower end of the panel and the body to create a difference in temperature between the front surface side and the back side of the panel

Methodology Applied
Scientific EffectTemperature difference: Temperature Gradient

Data Source

PatentUS10436473B2Air conditioning indoor unit
Publication Date: 2019.10.08 DAIKIN INDUSTRIES LTD
  • US10436473B2 patent drawing
  • US10436473B2 patent drawing
  • US10436473B2 patent drawing

AI summary

An air conditioning indoor unit includes a body, a panel, and a horizontal flap. The body is provided with an air outlet. The panel is positioned to cover the front of the body. The horizontal flap is able to vary the air direction of conditioned air blown out from the air outlet. A recess recessed toward the back side of the air conditioning indoor unit is disposed between an upper edge of an open peripheral edge of the air outlet and a lower end of the panel. During non-operation, the recess and the air outlet are covered by the horizontal flap.