Air-conditioning system for data center

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Solution Overview

Problem

Existing air-cooled data centers face challenges with insufficient heat dissipation, leading to the need for more efficient cooling solutions, while conventional liquid cooling systems are complex and energy-intensive.

Innovation Solution

The proposed air-conditioning system combines gravity-assisted heat pipe technology with cold plate liquid cooling, eliminating the need for a conventional water pump and reducing primary heat exchange, thereby simplifying the system and improving energy efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If conventional liquid cooling system with water pump is used, then heat dissipation capability is improved, but pumping power consumption increases

Engineering Contradiction:
Improveheat dissipation capabilityVSAvoidpumping power consumption
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The patent replaces the mechanical water pump with a gravity-based refrigerant circulation system. The refrigerant circulates through the cold plate and heat exchange unit driven by gravity and phase change, eliminating the need for mechanical pumping while maintaining effective heat dissipation capability.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The system utilizes phase transition of refrigerant (evaporation and condensation) to drive circulation and transfer heat. The refrigerant evaporates at the cold plate absorbing heat from servers, then condenses at the heat exchange unit releasing heat, creating a self-sustaining circulation cycle without mechanical pumps.

Inventive Principle:
Principle #36Phase transitions

2Loss of energy

If two-stage heat exchange system is used, then heat dissipation efficiency is improved, but system structural complexity increases

Engineering Contradiction:
Improveheat exchange efficiencyVSAvoidsystem structural complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The patent merges the primary and secondary heat exchange functions into a single integrated stage. The cold plate directly contacts server components to absorb heat, and the refrigerant circulates through this single heat exchange unit to transfer heat to ambient air, eliminating the need for separate primary and secondary heat exchange stages.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent extracts and eliminates the intermediate heat exchange stage (heat exchange unit between primary and secondary loops) from the conventional two-stage system. By using refrigerant that can directly exchange heat with both server components and ambient air, the system removes the complex intermediate cooling loop while maintaining heat dissipation effectiveness.

Inventive Principle:
Principle #2Taking out (Extraction)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution reduces pumping power consumption, enhances energy utilization ratio, and simplifies the structural complexity of the air-conditioning system, while also improving heat dissipation capabilities for high-power density servers.

Implementation Method 1

circulation of a refrigerant is completed by means of the gravity assisted heat pipe technology

Methodology Applied
Scientific EffectHeat pipe: Heat Pipe

Implementation Method 2

circulation of a refrigerant is completed by means of the gravity assisted heat pipe technology

Methodology Applied
Scientific EffectGravitation: Gravitation

Implementation Method 3

an evaporative liquid cooled cooling plate

Methodology Applied
Scientific EffectEvaporation: Evaporation

Implementation Method 4

heat from a server is transferred to the liquid cooling coolant by means of a cold plate

Methodology Applied
Scientific EffectHeat Exchanger: Heat Exchanger

Implementation Method 5

the thermal conductive coating is arranged between the heating element of the server and the cold plate, which can enhance heat exchange

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Data Source

PatentUS20250063698A1Air-conditioning system for data center
Publication Date: 2025.02.20 HEBEI QINHUAI DATA CO LTD
  • US20250063698A1 patent drawing

AI summary

Embodiments of the present disclosure provide an air-conditioning system for a data center, belonging to the field of air-conditioning technology. The air-conditioning system for the data center includes a heat exchange unit, a flow distribution unit, an evaporative liquid cooling cold plate, and an air-cooled air conditioner. The heat exchange unit is arranged outside a data center computer room, and the flow distribution unit and the air-cooled air conditioner are arranged inside the data center computer room. The heat exchange unit is connected to the flow distribution unit by means of a refrigerant pipe and is mounted higher than the flow distribution unit. The evaporative liquid cooling cold plate is contact-mounted on a computer device in the data center computer room.