Air conditioning system with reduced power ventilation mode

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Solution Overview

Problem

Air conditioning systems face inefficiencies in ventilation mode operation due to increased insulation in buildings, leading to higher energy consumption when introducing fresh outdoor air.

Innovation Solution

An air conditioning system with a variable speed fan motor controlled by a controller, operating at different speeds for heating/cooling, low heating/cooling, and ventilation modes, with a third speed specifically optimized for ventilation to reduce power consumption while meeting ventilation demands.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If the fan motor operates at high speed to provide sufficient ventilation air flow, then the ventilation demand is met, but the power consumption increases significantly

Engineering Contradiction:
Improveventilation air flowVSAvoidpower consumption
Core Design Contradiction:
Quantity of substanceVSUse of energy by moving object

Solution Approach 1:

The fan motor speed is made dynamically adjustable with multiple operating speeds (first speed for heating/cooling, second speed for low heating/cooling, and third speed for ventilation mode). The controller selectively operates the fan motor at different speeds based on the operational mode, allowing the system to optimize power consumption while meeting ventilation requirements by using the lower third speed specifically for ventilation mode.

Inventive Principle:
Principle #15Dynamics

2Loss of energy

If the building insulation is increased to improve energy efficiency, then heating and cooling loads are reduced, but the ventilation mode operation becomes more common and energy-consuming

Engineering Contradiction:
Improveheating and cooling energy lossVSAvoidventilation mode power consumption
Core Design Contradiction:
Loss of energyVSUse of energy by moving object

Solution Approach 1:

The system changes the operational parameters of the fan motor by introducing a third speed specifically for ventilation mode, which is lower than the second speed used for low heating/cooling. This parameter change allows the system to reduce power consumption during ventilation mode operation while still meeting ventilation air flow requirements, thereby addressing the increased energy consumption issue associated with more frequent ventilation mode operation in well-insulated buildings.

Inventive Principle:
Principle #35Parameter changes

3Use of energy by moving object

If the fan motor operates at reduced speed in ventilation mode, then power consumption is reduced, but the air flow delivery may be insufficient

Engineering Contradiction:
Improvepower consumptionVSAvoidair flow delivery
Core Design Contradiction:
Use of energy by moving objectVSProductivity

Solution Approach 1:

The system uses dynamic speed adjustment of the fan motor with a controller that selects appropriate speeds based on operational mode. The third speed for ventilation mode is specifically optimized to provide sufficient air flow delivery for ventilation requirements while consuming less power than higher speeds, resolving the contradiction between reduced power consumption and adequate air flow delivery.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves significant energy savings, potentially up to 40%, by adjusting fan motor speeds and damper positions to prioritize outdoor air intake during ventilation, ensuring efficient air distribution and temperature regulation.

Implementation Method 1

a supply fan for supplying air to a supply duct

Methodology Applied
Scientific EffectPressure difference: Pressure Gradient

Data Source

PatentUS9874363B2Air conditioning system with reduced power ventilation mode
Publication Date: 2018.01.23 CARRIER CORP
  • US9874363B2 patent drawing
  • US9874363B2 patent drawing
  • US9874363B2 patent drawing

AI summary

An air conditioning system having a supply fan for supplying air to a supply duct; a fan motor for driving the supply fan; and a controller for controlling a speed of the fan motor, the controller operating the fan motor at a first speed in a first mode, a second speed lower than the first speed in a second mode and a third speed lower than the second speed in a ventilation mode.