Air Conditioning Temperature-Based Flow Path Abnormality Detection

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Solution Overview

Problem

Conventional air conditioning systems using water or brine as a heat medium struggle to detect abnormalities in the flow path, such as leakage or clogging, especially at locations where the wire-shaped water leakage detection system is not installed, leading to potential worsening of failures and spread of leakage.

Innovation Solution

An air conditioning apparatus equipped with a failure determination unit that monitors inlet and outlet temperatures of the heat medium, along with flow rate control and fan operation, to detect abnormalities in the flow path by comparing actual temperatures with pre-learned expected values, allowing for timely detection and isolation of failures.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a wire-shaped water leakage detection system is installed on specific portions of the circulation pipe, then leakage detection capability is improved at those locations, but leakage at other locations cannot be detected

Engineering Contradiction:
Improveleakage detection capabilityVSAvoidcomprehensive leakage detection coverage
Core Design Contradiction:
Measurement precisionVSReliability

Solution Approach 1:

The system divides the circulation pipe into multiple sections and installs temperature sensors at different locations along the pipe. Each sensor monitors temperature changes in its specific section, allowing comprehensive coverage of the entire circulation system rather than relying on a single detection point

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The temperature sensors serve multiple functions: they detect heat medium leakage, identify clogging abnormalities, and monitor overall system performance. This multi-functional approach replaces the need for specialized detection systems for different types of abnormalities

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If temperature sensors are installed at multiple locations to detect all possible leakage points, then comprehensive leakage detection coverage is improved, but device complexity increases

Engineering Contradiction:
Improvecomprehensive leakage detection coverageVSAvoiddetection system complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The control unit acts as an intermediary that receives temperature data from multiple sensors and processes this information to detect abnormalities. This centralized processing approach allows comprehensive monitoring without requiring complex distributed detection systems at each sensor location

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system monitors changes in temperature parameters along the circulation pipe to detect abnormalities. By tracking temperature variations rather than using multiple specialized detection mechanisms, the system achieves comprehensive coverage with simpler components

Inventive Principle:
Principle #35Parameter changes

3Speed

If the wire-shaped water leakage detection system is used, then detection response at installed locations is improved, but the system cannot detect abnormalities in locations without sensors

Engineering Contradiction:
Improveleakage detection response speedVSAvoidabnormality detection coverage
Core Design Contradiction:
SpeedVSReliability

Solution Approach 1:

The system transitions from point-based detection (wire-shaped sensors at specific locations) to distributed temperature field monitoring using multiple temperature sensors along the pipe. This dimensional expansion allows simultaneous monitoring of multiple sections, improving both response speed and coverage

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively suppresses the worsening of failures and spread of leakage by accurately determining the presence of abnormalities in the water or air passages, enabling prompt repair and maintaining comfort levels without shutting down all indoor units.

Implementation Method 1

a failure determination unit that determines the presence or absence of an abnormality in a flow path of the heat medium

Methodology Applied
Scientific EffectTemperature monitoring:

Implementation Method 2

a heat exchanger that exchanges heat between the heat medium and air

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Data Source

PatentEP3789690B1Air conditioning device
Publication Date: 2023.11.15 MITSUBISHI ELECTRIC CORP
  • EP3789690B1 patent drawingFigure 1~2
  • EP3789690B1 patent drawingFigure 3
  • EP3789690B1 patent drawingFigure 4

AI summary

An air conditioning apparatus (100) uses a heat medium containing at least one of cold water and hot water. The air conditioning apparatus (100) includes: a heat source device (1); a heat exchanger (3) configured to exchange heat between the heat medium and air; a flow rate control valve (4) configured to control a flow rate at which the heat medium is supplied to the heat exchanger (3); a temperature sensor (8) configured to detect a temperature of the heat medium discharged from the heat exchanger (3); and a failure determination unit (110) configured to detect presence or absence of an abnormality in a flow path of the heat medium based on the temperature detected by the temperature sensor (8) and a commanded degree of opening for the flow rate control valve (4).