Air Curtain for Image Reader Dust Infiltration

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Solution Overview

Problem

Image forming apparatuses face challenges in preventing the infiltration of outside air and dust through openings, which can lead to image defects and increased maintenance costs due to the lack of effective air barrier solutions.

Innovation Solution

An air supply device is integrated into the image forming apparatus, forming an air curtain that blocks outside air and dust from entering through openings by using a combination of large-diameter and small-diameter fans positioned to create a directed airflow along the rear wall of the image reader, effectively preventing contamination and condensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If an opening portion is provided for wiring connection in the image reader, then ease of operation and assembly are improved, but outside air and dust can infiltrate into the image reader causing image defects

Engineering Contradiction:
Improvewiring connection accessibilityVSAvoidoutside air and dust infiltration
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent employs a blowing fan to generate a directed airflow that forms an air curtain along the rear wall of the image reader. This pneumatic mechanism creates a protective air barrier that prevents outside air and dust from infiltrating through the opening portion while allowing wiring connections to remain accessible.

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The air curtain acts as an intermediary substance between the outside environment and the image reader interior. This air barrier mediates the interaction by blocking harmful particles and air infiltration while permitting the opening portion to maintain its wiring access function.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Device complexity

If no air barrier is provided, then device complexity is reduced, but dust infiltration causes image defects and increased maintenance costs

Engineering Contradiction:
Improveair barrier structureVSAvoidimage quality stability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

Instead of using complex mechanical barriers or filters, the patent employs a simple pneumatic system with a blowing fan to create an air curtain. This pneumatic approach provides effective dust and air blocking with minimal structural complexity, maintaining image quality stability through the protective air barrier.

Inventive Principle:
Principle #29Pneumatics and hydraulics

3Reliability

If air is supplied to block outside air infiltration, then image quality and reliability are improved, but energy consumption increases

Engineering Contradiction:
Improveimage qualityVSAvoidfan energy consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The air supply is provided partially only at the critical opening portion area where dust infiltration occurs, rather than supplying air throughout the entire image reader interior. This targeted approach creates an effective protective air curtain at the opening while minimizing overall energy consumption compared to full-area air supply.

Inventive Principle:
Principle #16Partial or excessive action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This solution enhances image quality, reduces maintenance costs, and prevents dust infiltration, while maintaining operability and reducing the risk of dew condensation, thereby improving the overall performance and reliability of the image forming process.

Implementation Method 1

an air supply device that is provided in the image forming apparatus body or in the image reader, and forms an air flow that blocks infiltration of outside air into the image reader on an outer side of the opening portion

Methodology Applied
Scientific EffectAir flow:

Data Source

PatentUS9274502B2Image forming apparatus with air supply device for blocking infiltration of outside air
Publication Date: 2016.03.01 FUJIFILM BUSINESS INNOVATION CORP
  • US9274502B2 patent drawing
  • US9274502B2 patent drawing
  • US9274502B2 patent drawing

AI summary

Provided is an image forming apparatus including an image reader that is disposed on an upper side of an image forming apparatus body and is provided with an opening portion through which wiring connected to the image forming apparatus body side passes, and an air supply device that is provided in the image forming apparatus body or in the image reader, and forms an air flow that blocks infiltration of outside air into the image reader on an outer side of the opening portion.