Aircraft Air Cycle Compression Using Cabin Outflow Energy

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Solution Overview

Problem

Aircraft environmental control systems face inefficiencies in fuel burn and energy usage, as current systems rely on bleed air and high engine pressure, which can be improved by utilizing electrical power and cabin outflow energy to compress outside air for better performance.

Innovation Solution

The system incorporates a ram air circuit with heat exchangers and a dehumidification system, using a combination of bleed air, fresh air, and cabin discharge air to power a compression device, allowing for efficient cabin pressurization and cooling by mixing mediums and utilizing energy from different sources to reduce fuel burn.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Temperature

If bleed air is used to power the environmental control system, then the system can maintain cabin pressure and temperature, but fuel burn increases

Engineering Contradiction:
Improvecabin temperature controlVSAvoidfuel burn
Core Design Contradiction:
TemperatureVSUse of energy by moving object

Solution Approach 1:

The system uses cabin outflow air (a waste resource) to drive the turbine, which powers the compressor to compress outside air for cabin pressurization. This self-service approach converts waste energy into useful work, reducing the need for additional fuel consumption while maintaining cabin environmental control

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system recovers energy from cabin outflow air that would otherwise be discarded. The outflow air drives the turbine to generate mechanical power, which is then used to compress fresh air into the cabin. This recovery process converts waste energy into useful compression work, reducing overall fuel burn

Inventive Principle:
Principle #34Discarding and recovering

2Quantity of substance

If high engine pressure is used for environmental control, then sufficient air flow is provided for cabin pressurization, but energy efficiency decreases

Engineering Contradiction:
Improveair flow quantityVSAvoidenergy efficiency
Core Design Contradiction:
Quantity of substanceVSLoss of energy

Solution Approach 1:

The system uses the kinetic energy of cabin outflow air to drive the turbine, which in turn powers the compressor. This self-service mechanism eliminates the need for high engine pressure by using the waste kinetic energy from outflow air to provide the necessary compression work

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

The system converts the harmful waste energy in cabin outflow air into a beneficial resource. The outflow air, which would normally be discarded, now drives the turbine to power the compression system, transforming waste kinetic energy into useful mechanical work for cabin pressurization

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

3Use of energy by moving object

If electrical power is used to compress outside air, then fuel burn is reduced, but the system requires additional electrical infrastructure

Engineering Contradiction:
Improvefuel burn reductionVSAvoidsystem infrastructure
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The system uses pneumatic principles where cabin outflow air drives a turbine connected to a compressor. This pneumatic power transmission eliminates the need for electrical motors and infrastructure, using gas dynamics to directly convert outflow kinetic energy into compression work

Inventive Principle:
Principle #29Pneumatics and hydraulics

Solution Approach 2:

The system is self-powered by cabin outflow air, eliminating dependence on external electrical power sources. The outflow air itself provides the energy needed for compression, making the system independent of aircraft electrical infrastructure

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances fuel efficiency by leveraging multiple air sources to power the environmental control system, reducing fuel burn and improving cabin conditions through efficient energy utilization and mixing of mediums within the aircraft.

Implementation Method 1

a ram air shell having at least one heat exchanger positioned therein

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 2

a compression device arranged in fluid communication with the ram air circuit and the dehumidification system

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 3

a dehumidification system arranged in fluid communication with the ram air circuit

Methodology Applied
Scientific EffectCondensation: Condensation

Data Source

PatentEP3945027A1Aircraft environmental control system
Publication Date: 2022.02.02 HAMILTON SUNDSTRAND CORP
  • EP3945027A1 patent drawingFigure 1
  • EP3945027A1 patent drawingFigure 2
  • EP3945027A1 patent drawingFigure 3

AI summary

An environmental control system includes a plurality of inlets (22, 24, 28) for receiving a plurality of mediums including a first medium (A1) and a second medium (A2) and an outlet for delivering a conditioned form of the second medium to at least one load of the aircraft. A ram air circuit (30) includes a ram air shell (32) having at least one heat exchanger positioned therein and a dehumidification system (52, 54) is arranged in fluid communication with the ram air circuit. A compression device (40) is arranged in fluid communication with the ram air circuit and the dehumidification system. The compression device includes a compressor (42) and a plurality of turbines (44, 46, 48) including a first turbine and a second turbine operably coupled by a shaft (50). An outlet of the first turbine is directly coupled to an inlet of the second turbine, such that the first medium is provided to the first turbine and the second turbine in series.