Vehicle Air Dam Deployment Control for Thermal and Impact Management

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Solution Overview

Problem

Vehicles equipped with air dams face challenges in managing elevated engine load conditions and uneven travel paths, which can lead to high underbody temperatures and potential damage from obstructions, affecting aerodynamic performance and fuel efficiency.

Innovation Solution

A computer-implemented method and system that control the deployment of a vehicle air dam based on real-time vehicle data, determining if elevated engine load or uneven travel path conditions are present, to either deploy or retract the air dam, optimizing its position to manage airflow and prevent damage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If the air dam is deployed to reduce aerodynamic drag, then fuel efficiency is improved, but underbody parts are exposed to high temperatures from the engine

Engineering Contradiction:
Improvefuel efficiencyVSAvoidunderbody temperature
Core Design Contradiction:
Loss of energyVSTemperature

Solution Approach 1:

The air dam is designed with movable deployment capability that allows it to dynamically adjust its position based on real-time engine load conditions. The control system monitors engine parameters and actuates the air dam between deployed and retracted states, transforming a static component into a dynamic one that adapts to changing thermal conditions while maintaining fuel efficiency benefits when appropriate

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the operational parameters of the air dam by controlling its deployment state based on engine load thresholds. When engine load exceeds predetermined thresholds indicating high temperature conditions, the air dam is retracted; when engine load is within normal ranges, the air dam is deployed. This parameter-based control resolves the contradiction between fuel efficiency and underbody temperature management

Inventive Principle:
Principle #35Parameter changes

2Loss of energy

If the air dam is deployed to improve aerodynamic performance, then drag is reduced, but the air dam is susceptible to contact with physical obstructions on uneven travel paths

Engineering Contradiction:
Improveaerodynamic dragVSAvoidair dam integrity
Core Design Contradiction:
Loss of energyVSReliability

Solution Approach 1:

The air dam incorporates movable deployment mechanisms that enable real-time position adjustment in response to detected road conditions. When uneven travel paths or potential obstructions are identified through sensor input, the air dam dynamically transitions from a deployed state to a retracted state, preventing contact damage while maintaining aerodynamic benefits during normal driving conditions

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The control system performs preliminary assessment of road conditions using sensors that detect uneven surfaces and potential obstructions before the vehicle encounters them. Based on this advance detection, the air dam is proactively retracted to prevent contact with upcoming obstructions, resolving the reliability issue while preserving aerodynamic performance when the path is clear

Inventive Principle:
Principle #10Preliminary action

3Reliability

If the air dam is retracted to prevent contact with obstructions, then reliability is improved, but aerodynamic drag increases

Engineering Contradiction:
Improveair dam protectionVSAvoidaerodynamic drag
Core Design Contradiction:
ReliabilityVSLoss of energy

Solution Approach 1:

The air dam operates through periodic cycles of deployment and retraction based on alternating road conditions. During normal driving on even surfaces, the air dam remains deployed for optimal aerodynamics. When uneven terrain or obstructions are detected, it retracts for protection. This periodic switching between states, controlled by real-time condition monitoring, resolves the contradiction by ensuring the air dam is in the appropriate state for each driving phase

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The system dynamically changes the deployment parameter of the air dam based on detected road conditions. When road unevenness or obstructions are detected within predetermined thresholds, the deployment parameter switches from deployed to retracted. This parameter change ensures reliability during problematic conditions while minimizing aerodynamic drag during normal conditions

Inventive Principle:
Principle #35Parameter changes

4Productivity

If the air dam is deployed during high engine load, then fuel efficiency is improved, but underbody parts are damaged from high temperatures

Engineering Contradiction:
Improvefuel efficiencyVSAvoidunderbody part durability
Core Design Contradiction:
ProductivityVSStrength

Solution Approach 1:

The control system continuously monitors engine load parameters and uses this feedback to determine the appropriate air dam state. When engine load exceeds predetermined thresholds that indicate high temperature conditions, the feedback loop triggers air dam retraction. When engine load returns to normal ranges, the system allows air dam deployment. This feedback-based control resolves the contradiction between fuel efficiency and underbody part durability by adapting air dam position to actual thermal conditions

Inventive Principle:
Principle #23Feedback

5Adaptability or versatility

If the air dam deployment is controlled based on multiple conditions, then system adaptability is improved, but device complexity increases

Engineering Contradiction:
Improveair dam control adaptabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The control system is segmented into distinct functional modules: sensor input modules that detect specific conditions (engine load, road unevenness, obstructions), evaluation modules that compare readings against predetermined thresholds, and actuation modules that control air dam deployment. This segmentation of the control logic into discrete, manageable components achieves high adaptability to multiple conditions while keeping the overall system complexity manageable through modular architecture

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively manages airflow to cool underbody parts during elevated engine loads and prevents damage from obstructions, improving aerodynamic efficiency and fuel efficiency by dynamically controlling the air dam's deployment in response to changing conditions.

Implementation Method 1

an air dam that is located underneath the vehicle that may be utilized to reduce aerodynamic drag by channeling air away from an underbody of the vehicle

Methodology Applied
Scientific EffectAerodynamic drag reduction: Drag

Implementation Method 2

The system effectively manages airflow to cool underbody parts during elevated engine loads

Methodology Applied
Scientific EffectConvection cooling: Convection

Data Source

PatentUS11560185B2System and method for controlling deployment of a vehicle air dam
Publication Date: 2023.01.24 HONDA MOTOR CO LTD
  • US11560185B2 patent drawing
  • US11560185B2 patent drawing
  • US11560185B2 patent drawing

AI summary

A system and method for controlling deployment of a vehicle air dam that include receiving vehicle data associated with a vehicle operating condition. The system and method also include analyzing the vehicle data to determine if an elevated engine load condition is present to implement a normal air dam deployment mode or a prohibitive air dam deployment mode. The system and method further include controlling an actuator associated with the vehicle air dam to deploy or retract the vehicle air dam based on the implementation of the normal air dam deployment mode or the prohibitive air dam deployment mode.