Air Decontamination Dehumidification for Stable Microbicidal Vapor

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Solution Overview

Problem

Existing air decontamination devices are costly, require frequent maintenance, and struggle with controlling relative humidity and stable microbicidal material delivery, leading to ineffective decontamination and potential corrosion of surfaces.

Innovation Solution

A mobile air decontamination device that uses a compressor, forced-convection condenser, and water-separating filter to dehumidify air, combined with an evaporator and injection system for continuous microbicidal material vaporization, allowing for controlled humidity and reduced operational costs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If closed-circuit vaporization of microbicidal material is used, then decontamination effectiveness is improved, but relative humidity increases causing condensation and corrosion

Engineering Contradiction:
Improvedecontamination effectivenessVSAvoidcorrosion of surfaces
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent extracts and removes water vapor from the closed-circuit decontamination system using a condensation and vacuum system. The system condenses water vapor from the air circulation and uses vacuum to extract and remove the condensed water, preventing humidity buildup and corrosion while maintaining effective decontamination.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent changes the temperature parameter of the air circulation system by cooling it to condense water vapor. The air is cooled below its dew point temperature, causing water vapor to condense into liquid form that can then be removed by the vacuum system, thereby controlling humidity levels.

Inventive Principle:
Principle #35Parameter changes

2Device complexity

If peristaltic pumps are used for material distribution, then device complexity is reduced, but flow rate stability and measurement precision deteriorate

Engineering Contradiction:
Improvepump system simplicityVSAvoidflow rate measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent replaces the mechanical peristaltic pump system with an ultrasonic nebulization system. The ultrasonic vibrations generate a fine mist of microbicidal material that is carried by air circulation, eliminating the mechanical pump while achieving stable and measurable material distribution through ultrasonic frequency control.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

3Loss of substance

If peristaltic pumps operate intermittently to avoid overdosing, then material loss is reduced, but productivity and decontamination efficiency decrease

Engineering Contradiction:
Improvemicrobicidal material dosage controlVSAvoiddecontamination speed
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The patent enables continuous operation of the decontamination system by using ultrasonic nebulization that continuously generates a fine mist of microbicidal material. The air circulation system continuously distributes this mist throughout the enclosure, maintaining effective concentration without interruption while preventing overdose through controlled ultrasonic power and air flow rate.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The device effectively dehumidifies and decontaminates air without refrigeration machines or hygroscopic materials, reducing corrosion risks and operational expenses while ensuring stable and efficient microbicidal material delivery.

Implementation Method 1

The compressor is intended to compress the air entering the device. It is suitable for compressing the air entering the device to a predetermined pressure P, to obtain the water saturation of the air having entered the device.

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

The cooler advantageously corresponds to a forced-convection condenser and is suitable for cooling the air leaving the compressor and obtaining condensation at ambient temperature of the excess water contained in the air compressed by the compressor.

Methodology Applied
Scientific EffectCondensation: Condensation

Implementation Method 3

The filter is suitable for collecting the condensed water owing to the forced-convection condenser.

Methodology Applied
Scientific EffectSeparation: Filter (physical)

Implementation Method 4

a means for evaporating a microbicidal material, which is arranged upstream from the outlet port and downstream from the dehumidifier means, and which is intended for vaporizing the microbicidal material in the air flowing inside the device

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9089620B2Air decontamination device
Publication Date: 2015.07.28 HENRIOT LOUIS
  • US9089620B2 patent drawing
  • US9089620B2 patent drawing
  • US9089620B2 patent drawing

AI summary

The invention relates to an air decontamination device. The mobile air decontamination device (1) includes: (i) an inlet port and an outlet port; (ii) a dehumidifying means downstream from the inlet port for dehumidifying the air entering the device (1) via said inlet port; and (iii) a means for evaporating a microbicidal material, which is arranged upstream from the outlet port and downstream from the dehumidifying means, and which is intended for vaporizing the microbicidal material in the air flowing inside the device (1). Furthermore, the dehumidifying means includes a compressor (4) connected to the inlet port for compressing the air entering the device (1), a forced-convection condenser (5) arranged downstream from the compressor (4), and a water-separating filter (6) arranged downstream from the forced-convection condenser (5), the device (1) including a means for adjusting the discharge pressure of the compressor (4).