Air Deflector for Head-Mounted Device Cooling

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Solution Overview

Problem

Head-mounted devices face challenges in maintaining efficient cooling systems due to tortuous flow paths and turbulence, which can lead to excessive noise and reduced user experience, especially when adjustable components interfere with air flow paths.

Innovation Solution

An air deflector is integrated into the cooling system, positioned to reduce turbulence by creating a smoother air flow path, and can be mounted to movable components to adjust for different users, optionally including an integrated heat sink for enhanced heat dissipation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If adjustable components are added to accommodate different users, then adaptability is improved, but device complexity increases

Engineering Contradiction:
ImproveadaptabilityVSAvoiddevice complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The air deflector is configured to be movable relative to the housing, allowing it to adjust between different positions to accommodate different users' interpupillary distances. This dynamic adjustment capability enables the cooling system to adapt to various user configurations without requiring complete redesign for each user, thus improving adaptability while managing device complexity through a single movable component rather than multiple adjustable parts

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The air deflector serves multiple functions: it guides air flow along the housing surface, reduces turbulence, and accommodates different user configurations by adjusting its position. This multi-functionality allows a single component to address both cooling efficiency and user adaptability, reducing the need for additional separate components and thereby managing device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Temperature

If air flow path is extended to cool components, then cooling efficiency is improved, but turbulence increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidturbulence
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The air deflector acts as an intermediary element between the air circulation device and the housing surface. It receives air from the air circulation device and guides it along the housing surface, creating a buffer zone that smooths the air flow transition and reduces turbulence while maintaining extended air flow path for effective cooling of internal components

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The air deflector is positioned to guide air flow along the curved surface of the housing, utilizing the housing's generally spherical shape. This curved flow path allows the air to follow the housing contour smoothly, reducing abrupt directional changes and turbulence while extending the air flow path to reach internal components for effective cooling

Inventive Principle:
Principle #14Spheroidality (Curvature)

3Temperature

If air flow velocity is increased to improve cooling, then cooling efficiency is improved, but noise increases

Engineering Contradiction:
Improvecooling efficiencyVSAvoidnoise
Core Design Contradiction:
TemperatureVSObject-generated harmful factors

Solution Approach 1:

The air deflector converts the potentially harmful high-velocity turbulent air flow into a beneficial smooth laminar flow along the housing surface. By guiding the high-velocity air in a controlled manner along the curved housing contour, it maintains the cooling effectiveness of high velocity while eliminating the noise-generating turbulence, thus converting a harmful effect into a beneficial one

Inventive Principle:
Principle #22Blessing in disguise (Convert harm into benefit)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The air deflector improves cooling efficiency and reduces noise by creating a more laminar air flow, effectively maintaining the user experience across various user configurations and adjustable components.

Implementation Method 1

the air deflector can be configured to reduce a turbulence of air in the cooling system

Methodology Applied
Scientific EffectTurbulence reduction: Turbulence

Implementation Method 2

A cooling system can be included in the head-mounted device. The cooling system can include an air circulation device and an air deflector

Methodology Applied
Scientific EffectConvection: Convection

Implementation Method 3

optionally including an integrated heat sink for enhanced heat dissipation

Methodology Applied
Scientific EffectHeat dissipation: Heat Sink

Data Source

PatentUS11058026B1Air deflector for cooling system in a head-mounted device
Publication Date: 2021.07.06 APPLE INC
  • US11058026B1 patent drawing
  • US11058026B1 patent drawing
  • US11058026B1 patent drawing

AI summary

A head-mounted device includes a housing configured to be worn on a head of a user. The housing includes an inlet port and an outlet port. An air circulation device is mounted to the housing and configured to produce a flow of air through an air flow path in the housing that extends from the inlet port to the outlet port. A display assembly is mounted to the housing and has a surface in the air flow path of the housing. An air deflector mounted to the surface of the display assembly and configured to reduce a turbulence of the flow of air through the air flow path.