Air dehumidifier

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Solution Overview

Problem

Existing HVACR systems face challenges in efficiently dehumidifying air while maintaining optimal humidity levels, particularly in environments with high humidity, and there is a need for improved air handling units that can effectively regenerate desiccants to enhance dehumidification capacity.

Innovation Solution

The HVACR system incorporates a dual desiccant wheel configuration with separate air dehumidifying and air regeneration paths, utilizing two desiccant wheels and cooler heat exchangers, along with a chiller that supplies liquid at or above 50°F to cool and dehumidify air, and a heater to regenerate desiccants, enhancing dehumidification efficiency.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Manufacturing precision

If conventional chiller systems use low-temperature chiller fluids to achieve dehumidification, then the dehumidification capability is improved, but the system efficiency deteriorates and operating costs increase

Engineering Contradiction:
Improvedehumidification capabilityVSAvoidsystem efficiency
Core Design Contradiction:
Manufacturing precisionVSUse of energy by moving object

Solution Approach 1:

The system divides the dehumidification process into two separate stages using two desiccant wheels: a first desiccant wheel for initial dehumidification and a second desiccant wheel for further dehumidification. This segmentation allows each wheel to operate at different temperature conditions, with the first wheel handling the bulk of moisture removal and the second wheel achieving the target dew point, thereby eliminating the need for uniformly low-temperature chiller fluids throughout the entire system.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The invention changes the temperature parameter of the chiller liquid from conventional low temperatures to at or above 50°F. By using higher temperature chiller liquid in combination with the two-stage desiccant process, the system achieves the same dehumidification effect while improving chiller efficiency and allowing the use of alternative cooling sources such as waste heat recovery or ambient cooling.

Inventive Principle:
Principle #35Parameter changes

2Manufacturing precision

If conventional chiller systems use low-temperature chiller fluids to achieve dehumidification, then the dehumidification capability is improved, but the operating cost deteriorates

Engineering Contradiction:
Improvedehumidification capabilityVSAvoidoperating cost
Core Design Contradiction:
Manufacturing precisionVSLoss of energy

Solution Approach 1:

The invention changes the temperature parameter of the chiller liquid from conventional low temperatures to at or above 50°F. By using higher temperature chiller liquid in combination with the two-stage desiccant process, the system achieves the same dehumidification effect while improving chiller efficiency and allowing the use of alternative cooling sources such as waste heat recovery or ambient cooling.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If a single desiccant wheel is used for dehumidification, then the device complexity is reduced, but the dehumidification performance deteriorates

Engineering Contradiction:
Improvedevice complexityVSAvoiddehumidification performance
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The system divides the dehumidification process into two separate stages using two desiccant wheels: a first desiccant wheel for initial dehumidification and a second desiccant wheel for further dehumidification. This segmentation allows each wheel to operate at different temperature conditions, with the first wheel handling the bulk of moisture removal and the second wheel achieving the target dew point, thereby eliminating the need for uniformly low-temperature chiller fluids throughout the entire system.

Inventive Principle:
Principle #1Segmentation

4Temperature

If chiller liquid is supplied at low temperature for dehumidification, then the cooling effect is improved, but the ability to use alternative cooling sources deteriorates

Engineering Contradiction:
Improvecooling effectVSAvoidalternative cooling sources
Core Design Contradiction:
TemperatureVSAdaptability or versatility

Solution Approach 1:

The invention changes the temperature parameter of the chiller liquid from conventional low temperatures to at or above 50°F. By using higher temperature chiller liquid in combination with the two-stage desiccant process, the system achieves the same dehumidification effect while improving chiller efficiency and allowing the use of alternative cooling sources such as waste heat recovery or ambient cooling.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system achieves enhanced dehumidification capabilities by rotating desiccants between dehumidifying and regenerating paths, ensuring effective moisture removal and maintaining desired humidity levels, thereby improving air quality in conditioned spaces.

Implementation Method 1

The first cooler heat exchanger is disposed in the AD flow path upstream of the first desiccant wheel and the second desiccant wheel and is configured to cool the air in the AD flow path with a chiller liquid

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 2

The second cooler heat exchanger is disposed in the AD flow path between the first desiccant wheel and the second desiccant wheel and is configured to cool the air with the chiller liquid

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

The heater is disposed in the AR flow path upstream of the first desiccant wheel and the second desiccant wheel

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 4

The first desiccant wheel is disposed in each of the AD flow path and the AR flow path and is configured to dehumidify air in the AD flow path

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 5

The second desiccant wheel is disposed in each of the AD flow path and the AR flow path and is configured to further dehumidify the air in the AD flow path

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 6

The chiller is configured to supply the chiller liquid to the first cooler heat exchanger and the second cooler heat exchanger

Methodology Applied
Scientific EffectRefrigeration: Heat Exchanger

Data Source

PatentUS12613042B2Air dehumidifier
Publication Date: 2026.04.28 TRANE INTERNATIONAL INC
  • US12613042B2 patent drawing
  • US12613042B2 patent drawing
  • US12613042B2 patent drawing

AI summary

The AHU includes an air dehumidifying (AD) flow path, an air regeneration (AR) flow path, a first desiccant wheel and a second desiccant wheel each in the AD flow path and the AR flow path, a first cooler heat exchanger in the AD flow path, a second cooler in the AD flow path, and a heater disposed in the AR flow path. An HVACR system includes the AHU and a chiller configured to supply chiller liquid to the first cooler heat exchanger and the second cooler heat exchanger in the AHU. A method of conditioning air in an HVACR system includes directing air through the air dehumidifying (AD) flow path and directing air through an air regeneration (AR) flow path to regenerate the desiccant in a first desiccant wheel and the desiccant in a second desiccant wheel.