Air Diffuser with Low Flow Adapter Nozzles for Enhanced Dispersion

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Solution Overview

Problem

Air diffusers fail to provide significant dispersion of conditioned air when the air flow through ducts is at low rates or volumes, leading to inadequate heating, cooling, or ventilation in interior spaces.

Innovation Solution

An enhanced air diffuser design featuring a low flow adapter with extruded nozzles angled relative to the horizontal plane, which increases air velocity and induction, and a diffusion plate to enhance the dispersion of conditioned air into interior spaces, even at low flow rates.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of manufacture

If conventional air diffusers are used, then the structure is simple and easy to manufacture, but the dispersion of conditioned air is insufficient at low flow rates

Engineering Contradiction:
Improvestructural simplicityVSAvoidair dispersion effectiveness
Core Design Contradiction:
Ease of manufactureVSProductivity

Solution Approach 1:

The air diffuser is divided into multiple functional components: a mounting plate with a central opening, a low flow adapter with multiple nozzles, and a diffusion plate. This segmentation allows each component to perform a specific function - the nozzles accelerate air while the diffusion plate spreads it - thereby improving air dispersion effectiveness at low flow rates without significantly complicating manufacturing

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The low flow adapter acts as an intermediary component between the duct opening and the diffusion plate. It includes multiple nozzles that accelerate the conditioned air flow before it reaches the diffusion plate, which then disperses the air throughout the space. This intermediary mechanism enables effective air distribution at low flow rates where conventional diffusers fail

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of energy

If low flow rates are used, then energy consumption is reduced, but air velocity and dispersion are insufficient

Engineering Contradiction:
Improveenergy consumptionVSAvoidair velocity
Core Design Contradiction:
Loss of energyVSSpeed

Solution Approach 1:

The low flow adapter changes the flow parameters by accelerating the air through multiple angled nozzles. Even though the overall flow rate remains low (reducing energy consumption), the air velocity is increased locally as it passes through the nozzles. This parameter change enables effective dispersion without requiring high energy input

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The system dynamically adapts to low flow conditions by using the low flow adapter to concentrate and accelerate the limited air supply. The angled nozzles create dynamic air patterns that enhance dispersion effectiveness, allowing the system to maintain performance at varying flow rates including low energy consumption scenarios

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution ensures increased dispersion and throw of conditioned air, effectively heating, cooling, or ventilating interior spaces at low flow rates, maintaining desired temperatures and ventilation levels.

Implementation Method 1

extruded nozzles configured to increase a velocity of air flow directed toward an interior space

Methodology Applied
Scientific EffectPressure gradient: Pressure Gradient

Implementation Method 2

extruded nozzles configured to increase a velocity and induction of air flow directed toward an interior space

Methodology Applied
Scientific EffectInduction: Entrainment

Data Source

PatentUS10871304B2Air diffuser
Publication Date: 2020.12.22 AIR DISTRIBUTION TECHNOLOGIES IP LLC
  • US10871304B2 patent drawing
  • US10871304B2 patent drawing
  • US10871304B2 patent drawing

AI summary

Embodiments of the present disclosure are directed toward an air diffuser that includes a mounting plate having an opening in a center portion of the mounting plate, where the opening is configured to be coupled to ductwork, a low flow adapter coupled to the mounting plate and disposed over the opening, where the low flow adapter includes extruded nozzles configured to increase a velocity and induction of air flow directed toward an interior space, and where the extruded nozzles are disposed at an angle with respect to a horizontal plane defined by the center portion of the mounting plate, and a diffusion plate coupled to the mounting plate, such that the low flow adapter is positioned between the mounting plate and the diffusion plate.