Air discharge device

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Solution Overview

Problem

Conventional air discharge devices struggle to increase the reaching distance of a working air flow due to the attenuation caused by lateral vortices in the velocity boundary layer, which are not effectively suppressed by auxiliary air outlets alone.

Innovation Solution

Incorporating a separation structure that reduces the thickness of the velocity boundary layer by separating the central portion of the working air flow from the center line of the main hole, using features like enlarged portions, contraction fins, and uneven surfaces within the air discharge unit to minimize flow velocity differences and suppress lateral vortices.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If auxiliary air outlets are provided around the main hole to form support air flow, then the suction of air drawn into the working air flow is reduced, but the reaching distance of the working air flow cannot be sufficiently increased due to attenuation from lateral vortices

Engineering Contradiction:
Improvesuppression of air suctionVSAvoidreaching distance of working air flow
Core Design Contradiction:
ReliabilityVSLength of moving object

Solution Approach 1:

The air discharge device segments the flow control into two independent parts: auxiliary air outlets for suppressing air suction and a separation structure (contraction fin or enlarged portion) for controlling velocity boundary layer. This segmentation allows each component to address its specific function without interfering with the other, enabling both air suction suppression and reaching distance extension to be achieved simultaneously

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The separation structure acts as an intermediary element between the main hole and the velocity boundary layer. By introducing this intermediate component (contraction fin or enlarged portion), the patent mediates the interaction between the working air flow and the velocity boundary layer, reducing the harmful effects of lateral vortices while maintaining the beneficial support air flow from auxiliary outlets

Inventive Principle:
Principle #24Intermediary (Mediator)

2Length of moving object

If the velocity boundary layer thickness is reduced to suppress lateral vortices, then the reaching distance is increased, but the structural complexity increases due to additional separation structures

Engineering Contradiction:
Improvereaching distance of working air flowVSAvoidstructural complexity of air discharge unit
Core Design Contradiction:
Length of moving objectVSDevice complexity

Solution Approach 1:

The patent merges the separation structure with either the main hole or the auxiliary air outlets to form an integrated air discharge unit. The contraction fin is merged with the auxiliary air outlet structure, while the enlarged portion is merged with the main hole structure. This merging reduces the number of separate components and simplifies manufacturing while maintaining the velocity boundary layer control function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The separation structure serves multiple functions simultaneously: it reduces velocity boundary layer thickness to suppress lateral vortices, maintains flow velocity in the central portion of the working air flow, and works cooperatively with the auxiliary air outlets to suppress air suction. This multi-functionality reduces the need for additional dedicated components, thereby reducing overall structural complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively extends the reaching distance of the working air flow by reducing the attenuation caused by lateral vortices, allowing the air to travel further with maintained velocity and temperature consistency.

Implementation Method 1

a separation structure configured to separate a central portion of a thickness of a velocity boundary layer of the working air flow from a center line of the main hole at a downstream side of an outlet of the main hole

Methodology Applied
Scientific EffectVelocity boundary layer: Boundary Layer

Implementation Method 2

using features like enlarged portions, contraction fins, and uneven surfaces within the air discharge unit to minimize flow velocity differences and suppress lateral vortices

Methodology Applied
Scientific EffectVortex suppression: Vortex Ring

Data Source

PatentUS12005761B2Air discharge device
Publication Date: 2024.06.11 DENSO CORP
  • US12005761B2 patent drawing
  • US12005761B2 patent drawing
  • US12005761B2 patent drawing

AI summary

An air discharge device includes an air discharge unit for discharging an air flow. The air discharge unit includes at least one main hole from which an air flow is blown out as a working air flow, and a separation structure configured to separate a central portion of a thickness of a velocity boundary layer of the working air flow from a center line of the main hole at a downstream side of the main hole.