Air Distribution Plate for Rechargeable Oxide Battery Stacks

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Solution Overview

Problem

Existing electrical energy accumulators, such as rechargeable oxide batteries (ROBs), face challenges with high operating temperatures, complex material selection, and component degradation, leading to costly and complex assembly processes.

Innovation Solution

An integrated air and water vapor supply system within the air distribution plate simplifies assembly, reduces space requirements, and enhances temperature resistance by combining air and water vapor distribution systems into a single component, reducing assembly costs and increasing energy storage efficiency per unit volume.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If separate air supply apparatus and water vapor supply apparatus are used, then each component can be optimized independently, but the assembly complexity and installation space increase

Engineering Contradiction:
Improvecomponent optimizationVSAvoidassembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines the air supply apparatus and water vapor supply apparatus into a single integrated air distribution plate. The plate contains both air supply holes and water vapor supply holes, allowing both functions to be performed by one component rather than requiring separate apparatus, thereby reducing assembly complexity while maintaining functional optimization

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The air distribution plate serves multiple functions simultaneously: it distributes air to the air electrode, distributes water vapor to the storage electrode, and provides structural support. This multi-functionality eliminates the need for separate dedicated components for each function, simplifying the overall device structure

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If separate air supply apparatus and water vapor supply apparatus are used, then each system can be independently designed, but the installation space required increases

Engineering Contradiction:
Improveindependent designVSAvoidinstallation space
Core Design Contradiction:
Adaptability or versatilityVSVolume of stationary object

Solution Approach 1:

By merging the air supply and water vapor supply functions into a single air distribution plate with integrated hole patterns, the patent significantly reduces the space required for these supply systems compared to having separate apparatus, while still allowing independent design of the hole configurations for each function

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The water vapor supply holes and air supply holes are nested within the same air distribution plate structure, with both types of holes arranged in specific patterns on the plate surface. This nesting approach allows both supply systems to occupy the same spatial envelope without interfering with each other

Inventive Principle:
Principle #7Nested doll (Nesting)

3Temperature

If complex material selection is made for high temperature operation, then temperature resistance is improved, but manufacturing cost and assembly complexity increase

Engineering Contradiction:
Improvetemperature resistanceVSAvoidmanufacturing cost
Core Design Contradiction:
TemperatureVSEase of manufacture

Solution Approach 1:

The air distribution plate is made from a single homogeneous material that is resistant to the high operating temperatures of the rechargeable oxide battery. This uniform material selection simplifies manufacturing compared to using composite structures or multiple different materials, while still providing the necessary temperature resistance

Inventive Principle:
Principle #33Homogeneity

Solution Approach 2:

The patent selects materials and designs the air distribution plate with parameters optimized for high-temperature operation, such as appropriate hole sizes, wall thicknesses, and material thermal properties, allowing the component to withstand operating temperatures of 600-800°C while maintaining manufacturing feasibility

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design results in a cost-effective, simplified assembly process with reduced space requirements, improving the efficiency and durability of electrical energy storage while maintaining temperature resistance, allowing for more energy to be stored within a given volume.

Implementation Method 1

oxygen which is supplied to an air electrode of the electrical cell is converted into oxygen ions, transported by a solid-body electrolyte and moved to the opposite storage electrode

Methodology Applied
Scientific EffectIonic conduction: Conduction (electrical)

Implementation Method 2

A redox reaction takes place there, said redox reaction receiving or generating an electric current depending on whether a charging or discharging process is taking place

Methodology Applied
Scientific EffectRedox reaction: Redox Reactions

Data Source

PatentUS9768480B2Stack for an electrical energy accumulator
Publication Date: 2017.09.19 SIEMENS ENERGY GLOBAL GMBH & CO KG
  • US9768480B2 patent drawing
  • US9768480B2 patent drawing
  • US9768480B2 patent drawing

AI summary

A stack for an electrical energy accumulator is provided having at least one storage cell, which in turn has a storage electrode and an air electrode that is connected to an air supply device, the air supply device having an air distribution plate, wherein the stack also has a water vapor supply device which is in contact with the storage electrode and the air distribution plate has at least one element of the water vapor supply device.