Systems and methods for improving the performance of air-driven generators using solar thermal heating

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Solution Overview

Problem

Current systems for compressing gaseous fluids, such as air, face inefficiencies in thermodynamic performance and energy conservation, limiting the advancement of air-driven generator systems in converting low-grade heat into electrical power.

Innovation Solution

The air-driven generator system incorporates a closed fluid loop with elongate gravitational and buoyancy conduits, a liquid turbine, and a thermal heating system using solar thermal energy to increase the temperature of the working liquid, enhancing the expansion of air and thereby increasing power output or reducing the air mass required for compression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Use of energy by moving object

If conventional compression systems are used for gaseous fluids, then the system structure is simple, but the thermodynamic performance and energy efficiency are poor

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The compression system is divided into multiple stages with intermediate cooling, where air is compressed in stages rather than in a single step. This segmentation allows heat to be removed between stages, improving overall efficiency while maintaining manageable system complexity through modular design

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system changes the physical parameters of the working fluid by preheating the air before compression and cooling it between stages. This parameter modification improves thermodynamic efficiency by reducing the work required for compression and enabling better heat recovery opportunities

Inventive Principle:
Principle #35Parameter changes

2Use of energy by moving object

If solar thermal heating is added to preheat air before compression, then energy efficiency improves, but device complexity increases

Engineering Contradiction:
Improveenergy efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Use of energy by moving objectVSDevice complexity

Solution Approach 1:

The solar thermal system serves multiple functions: preheating air for compression, providing process heat for other system components, and potentially storing thermal energy for later use. This multi-functionality justifies the added complexity by delivering multiple benefits from a single subsystem

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses waste heat from compression and other processes to preheat incoming air, creating a self-sustaining thermal cycle. This self-service approach recovers energy that would otherwise be lost, improving efficiency without requiring additional external energy inputs

Inventive Principle:
Principle #25Self-service

3Power

If multi-stage compression with intercooling is implemented, then thermodynamic performance improves, but device complexity and manufacturing difficulty increase

Engineering Contradiction:
Improvepower outputVSAvoidmanufacturing difficulty
Core Design Contradiction:
PowerVSEase of manufacture

Solution Approach 1:

The compression process is segmented into multiple stages, each with its own cooler and control system. This allows each component to be designed and manufactured independently at optimal scales, simplifying production while achieving superior overall performance

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Intercoolers serve as intermediary components between compression stages, removing heat and preparing the air for the next stage. These intermediary elements enable the system to achieve high power output by managing thermal loads progressively rather than all at once

Inventive Principle:
Principle #24Intermediary (Mediator)

4Loss of energy

If heat recovery systems are integrated into the compression process, then energy conservation improves, but device complexity increases

Engineering Contradiction:
Improveenergy lossVSAvoidsystem complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

Heat recovery systems capture thermal energy from compression exhaust and other process streams, feeding this recovered heat back into the system to preheat incoming air or provide process heat. This feedback loop continuously reduces energy losses while the integrated design minimizes the complexity penalty through shared infrastructure

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration efficiently converts low-grade heat into electrical power by maintaining thermal equilibrium and increasing the weight difference across the turbine, resulting in higher power output and reduced air compression needs, while also utilizing regenerative heat exchangers to recapture lost energy.

Implementation Method 1

a thermal heating system using solar thermal energy to increase the temperature of the working liquid

Methodology Applied
Scientific EffectSolar thermal heating: Solar Energy

Implementation Method 2

The thermal heating system is thermally coupled with a second heat exchanger to move the captured thermal energy into the working liquid

Methodology Applied
Scientific EffectHeat transfer: Heat Exchanger

Implementation Method 3

Each buoyancy conduit has an upper end and a lower end. The upper ends of the elongate buoyancy conduits are in fluidic communication with the upper end of the elongate gravitational distribution conduit, and the lower end of the elongate gravitational distribution conduit is in fluidic communication with the lower ends of the elongate plural buoyancy conduits

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 4

Working liquid flowing downwardly through the elongate gravitational distribution conduit being fed from the lower end of the elongate gravitational distribution conduit into the lower ends of the plural elongate buoyancy conduits

Methodology Applied
Scientific EffectGravitation: Gravitation

Data Source

PatentUS12049899B2Systems and methods for improving the performance of air-driven generators using solar thermal heating
Publication Date: 2024.07.30 MAYNARD MARK J
  • US12049899B2 patent drawing
  • US12049899B2 patent drawing

AI summary

An air-driven generator system for generating electric power from movement of a working liquid. The system includes an air-driven generator that includes a liquid turbine system fluidically interposed between the lower end of an elongate gravitational distribution conduit and the lower ends of plural elongate buoyancy conduits. A heavy working liquid flows from the upper ends of the buoyancy conduits and is fed into the upper end of the elongate gravitational distribution conduit. Working liquid flows down the elongate gravitational distribution conduit to actuate the liquid turbine system. An injection of air into the working liquid in the plural elongate buoyancy conduits induces upward flow of the working liquid. The system includes a solar thermal heating system fluidically coupled to heat exchangers that transfer heat collected by the solar thermal heating system to the working fluid through a thermal transfer fluid circuit.