Air Duct Gas Filter Layout for Quiet Low-Pressure Purification

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Solution Overview

Problem

Existing air purifying systems, particularly those for domestic use, face challenges in efficiently removing harmful gases while minimizing pressure drop and noise, as conventional designs force air through gas filters, leading to increased fan speeds and noise, which is undesirable for quiet operation.

Innovation Solution

The air purifier system incorporates a gas filter disposed in the air flow direction within the air duct, using a resilient material like activated carbon, and a radial fan to ensure efficient gas filtration with minimal pressure drop, along with a HEPA particulate filter and optional pre-filter, allowing air to pass over the gas filter rather than through it, and includes a sensor for adjusting operational parameters based on gas concentration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If gas filter is disposed to cross the air flow direction to force air through them, then gas filtration effectiveness is improved, but pressure drop increases and noise increases

Engineering Contradiction:
Improvegas filtration effectivenessVSAvoidpressure drop
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

Instead of forcing air through the gas filter by positioning it perpendicular to airflow, the patent inverts the approach by positioning the gas filter parallel to airflow direction, allowing air to pass over the filter surface. This eliminates the pressure drop issue while maintaining gas filtration effectiveness through extended contact time and surface area exposure.

Inventive Principle:
Principle #13The other way round (Inversion)

Solution Approach 2:

The patent transitions from a one-dimensional filtration approach (air forced through filter media) to a two-dimensional approach (air flowing over filter surface). The gas filter is positioned with its filtration surface parallel to airflow, creating a different dimensional interaction between air and filter media that reduces resistance while maintaining contact.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If gas filter is disposed to cross the air flow direction to force air through them, then gas filtration effectiveness is improved, but noise increases due to increased fan speeds

Engineering Contradiction:
Improvegas filtration effectivenessVSAvoidnoise
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent inverts the conventional filtration approach by positioning the gas filter parallel to airflow rather than perpendicular. This eliminates the need for high fan speeds to force air through the filter, thereby reducing noise generation while maintaining filtration effectiveness through extended air-filter contact time.

Inventive Principle:
Principle #13The other way round (Inversion)

3Adaptability or versatility

If gas filter comprises resilient or bendable material, then adaptability to system design is improved, but structural strength may be reduced

Engineering Contradiction:
Improvefilter placement flexibilityVSAvoidstructural strength
Core Design Contradiction:
Adaptability or versatilityVSStrength

Solution Approach 1:

The patent employs resilient or bendable material for the gas filter, allowing the filter to conform to various duct shapes and installation configurations. This flexibility enables adaptation to different system designs while the filter frame or support structure maintains sufficient structural strength for installation and operation.

Inventive Principle:
Principle #30Flexible shells and thin films

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design effectively removes harmful gases with reduced energy consumption and noise, maintaining performance and efficiency, making it suitable for quiet operation in domestic environments like bedrooms.

Implementation Method 1

the gas filter is a carbon filter such is known in the art. Preferably, it is an activated carbon filter

Methodology Applied
Scientific EffectAdsorption: Adsorption

Implementation Method 2

a removable particulate filter

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentUS20220016560A1Air purifier
Publication Date: 2022.01.20 BLUEAIR
  • US20220016560A1 patent drawing

AI summary

A domestic air purifier system comprising a removable particulate filter (4), a fan (2) or impeller and which is powered by a motor, an air duct (1) through which air passes in an air flow direction and is purified, and said air duct (1) comprising a duct wall and wherein a portion of said duct wall (1) comprises a gas filter (3) and a method of removing unwanted gases from ambient air by passing over a gas filter in such a system.