Air filter and purification device including the same

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Solution Overview

Problem

Current air purification devices face limitations in effectively removing a wide range of airborne contaminants, including dust, bacteria, and viruses, and require frequent filter maintenance due to the adsorption of pollutants, which increases operational costs.

Innovation Solution

A multi-folded air filter with a first electrostatic adsorption layer and a second layer containing ultraviolet and visible photocatalytic materials, combined with a light source module that emits specific wavelengths to enhance the photocatalytic reaction, improving the removal of harmful gases and inactivation of microorganisms.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a single-layer filter is used, then the device complexity is low, but the air purification efficiency is insufficient

Engineering Contradiction:
Improveair purification efficiencyVSAvoidfilter structure complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The filter is divided into multiple functional layers: a pre-filter layer for capturing large particles, an electrostatic adsorption layer for capturing fine particles through electrostatic forces, and a photocatalytic decomposition layer for decomposing harmful gases and microorganisms. Each layer performs a specific purification function, allowing the system to achieve comprehensive air purification while maintaining manageable structural complexity through functional segmentation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The filter employs composite material construction by combining different materials with distinct properties in each layer. The pre-filter uses fibrous materials, the electrostatic layer uses materials with electrostatic charge properties, and the photocatalytic layer uses materials like titanium dioxide that exhibit photocatalytic activity under UV light. This composite structure enables the filter to simultaneously address multiple types of contaminants through the synergistic effects of different materials.

Inventive Principle:
Principle #40Composite materials

2Productivity

If activated carbon filters are used to adsorb pollutants, then harmful gases are removed, but the filter requires frequent maintenance due to saturation

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidmaintenance frequency
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The photocatalytic decomposition layer enables the recovery and regeneration of filtering capacity by continuously decomposing adsorbed pollutants into harmless substances under UV light irradiation. This transforms the traditional linear process of adsorption-saturation-disposal into a cyclic process where contaminants are continuously degraded, allowing the filter to maintain its purification capability over extended periods without frequent replacement or intensive maintenance.

Inventive Principle:
Principle #34Discarding and recovering

Solution Approach 2:

The photocatalytic layer provides continuous decomposition of harmful gases and microorganisms through the photocatalytic reaction that occurs whenever UV light is present. This continuous action prevents pollutant saturation by constantly breaking down adsorbed contaminants, ensuring the filter maintains its purification efficiency throughout extended operation periods and reducing the frequency of maintenance interventions.

Inventive Principle:
Principle #20Continuity of useful action

3Adaptability or versatility

If multiple filter layers are added, then the spectrum of removed contaminants is expanded, but the device complexity increases

Engineering Contradiction:
Improvecontaminant removal spectrumVSAvoidfilter assembly complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The filter assembly is segmented into three distinct functional layers, each targeting specific types of contaminants: the pre-filter for large particles, the electrostatic adsorption layer for fine particles, and the photocatalytic decomposition layer for harmful gases and microorganisms. This segmentation allows the system to handle a broad spectrum of contaminants while keeping each layer's structure relatively simple and well-defined, avoiding the complexity that would arise from a monolithic multi-functional design.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The photocatalytic decomposition layer serves multiple functions simultaneously: it decomposes harmful gases through photocatalytic oxidation, inactivates microorganisms through UV irradiation and catalytic action, and can regenerate the filtering capacity of previous layers by breaking down adsorbed contaminants. This multi-functionality in a single layer reduces the need for additional specialized components, thereby limiting the increase in overall device complexity while expanding contaminant removal capabilities.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution enhances air purification efficiency by effectively removing a broader spectrum of contaminants and reducing maintenance needs through enhanced photocatalytic reactions, leading to improved air quality and cost savings.

Implementation Method 1

a first filter layer (110) having electrostatic adsorption capability

Methodology Applied
Scientific EffectElectrostatic adsorption: Electrostatics

Implementation Method 2

at least one first region (121) including an ultraviolet photocatalytic material... at least one ultraviolet light source (131) facing a portion of the first region (121)

Methodology Applied
Scientific EffectUltraviolet photocatalysis: Photo-oxidation

Implementation Method 3

at least one second region (122) including a visible photocatalytic material... at least one visible light source (132) facing a portion of the second region (122)

Methodology Applied
Scientific EffectVisible photocatalysis: Photo-oxidation

Data Source

PatentUS20240288189A1Air filter and purification device including the same
Publication Date: 2024.08.29 SAMSUNG ELECTRONICS CO LTD
  • US20240288189A1 patent drawing
  • US20240288189A1 patent drawing
  • US20240288189A1 patent drawing

AI summary

A purification device is provided. The purification device includes an air filter and/or a light source module. The air filter has a multi-folded form. The air filter includes a first filter layer having electrostatic adsorption capability and/or a second filter layer stacked on one surface of the first filter layer. The second filter layer includes at least one first region including an ultraviolet photocatalytic material and at least one second region including a visible photocatalytic material. The light source module includes at least one ultraviolet light source facing a portion of the first region of the second filter layer and at least one visible light source facing a portion of the second region of the second filter layer.