Method for determining utilized capacity of an air filter

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Solution Overview

Problem

Conventional air treatment devices lack accuracy in predicting filter replacement time, leading to either premature or delayed filter changes, resulting in inefficient clean air production and increased costs due to subjective estimates and varying environmental conditions.

Innovation Solution

A method to determine the degree of filter utilization by measuring accumulated pollutant amounts using sensors and comparing them to a reference value, accounting for actual operating conditions, allowing for precise prediction of filter replacement based on pollutant loading.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Extent of automation

If a timer is used to predict filter replacement time, then the device can provide automatic notification to users, but the prediction accuracy decreases due to inability to account for varying environmental conditions

Engineering Contradiction:
Improveautomatic filter replacement notificationVSAvoidfilter lifetime prediction accuracy
Core Design Contradiction:
Extent of automationVSMeasurement precision

Solution Approach 1:

The system continuously monitors actual pollutant concentrations in the environment and compares them against expected values. This feedback loop allows the system to adjust filter lifetime predictions dynamically based on real-world conditions, resolving the contradiction between automated notification and prediction accuracy by incorporating environmental feedback into the timing mechanism

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system changes the parameter used for filter replacement prediction from a fixed time-based value to a dynamically adjusted value that responds to environmental pollutant concentrations. By monitoring actual pollutant levels and adjusting the predicted filter lifetime accordingly, the system maintains both automation and accuracy

Inventive Principle:
Principle #35Parameter changes

2Ease of operation

If filter replacement is scheduled at fixed intervals, then maintenance is simplified and predictable, but costs increase due to premature replacements or air quality deteriorates due to delayed replacements

Engineering Contradiction:
Improvemaintenance scheduling simplicityVSAvoidair quality maintenance
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The system transitions from a static, fixed-interval maintenance schedule to a dynamic schedule that adapts to actual environmental conditions. By continuously monitoring pollutant concentrations and adjusting the filter replacement timing accordingly, the system maintains operational simplicity while ensuring air quality reliability through condition-based rather than time-based scheduling

Inventive Principle:
Principle #15Dynamics

3Loss of substance

If filter replacement is delayed to reduce costs, then operational expenses decrease, but clean air production efficiency decreases

Engineering Contradiction:
Improvefilter replacement costsVSAvoidclean air production efficiency
Core Design Contradiction:
Loss of substanceVSProductivity

Solution Approach 1:

The system replaces the mechanical/time-based filter replacement mechanism with an environmentally-responsive prediction system. By using pollutant concentration monitoring and predictive algorithms, the system determines the optimal replacement moment that balances cost savings with maintained air production efficiency, avoiding both premature and delayed replacements

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Data Source

PatentUS11484824B2Method for determining utilized capacity of an air filter
Publication Date: 2022.11.01 BLUEAIR
  • US11484824B2 patent drawing
  • US11484824B2 patent drawing

AI summary

A method, an air treatment device and a system associated with determining a degree of utilized capacity of a filter for processing air present in an ambient volume. Determining a total accumulated pollutant amount in the filter. Comparing the determined total accumulated pollutant amount to a reference pollutant amount to determine the degree of utilized capacity. The reference pollutant amount is a pollutant amount present in the filter when the air treatment device produces a predetermined clean air flow. The accumulated pollutant amount in the filter is determined based on data obtained from a sensor arranged to measure a current pollutant concentration in the ambient volume and/or pollutant concentration data indicative of a current pollutant concentration in the ambient volume and an estimated volume of air processed by the air treatment device. The volume is estimated based on a current air flow through the filter.