Vehicle Ventilation Air Filter Guide Slot for Low-Force Installation

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Solution Overview

Problem

Existing air filters for motor vehicle ventilation systems require significant installation force due to parallel sliding guides, making them difficult to install and secure, and can generate noise if not properly fitted.

Innovation Solution

The air filter features a filter frame with guide slots oriented in the insertion direction, allowing for force-free installation by engaging with guide pins in the ventilation system, and a pleated filter medium to minimize contact with obstacles, reducing noise and improving airflow.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Stability of the object's composition

If parallel sliding guides are used to support the air filter in the insertion slot, then the air filter is securely positioned, but a great deal of installation force is required

Engineering Contradiction:
Improveposition stabilityVSAvoidinstallation force
Core Design Contradiction:
Stability of the object's compositionVSForce

Solution Approach 1:

The patent applies asymmetry by using obliquely converging sliding guides instead of parallel ones. The guides are angled relative to each other, creating a tapered configuration that reduces contact surface area during insertion. This asymmetric arrangement allows the filter to be guided into position with minimal force while still achieving secure positioning once installed.

Inventive Principle:
Principle #4Asymmetry

2Force

If obliquely converging sliding guides are used to reduce installation force, then installation becomes easier, but the guidance and positioning function may be compromised

Engineering Contradiction:
Improveinstallation forceVSAvoidguidance function
Core Design Contradiction:
ForceVSEase of operation

Solution Approach 1:

The patent introduces a guide slot oriented in the insertion direction, adding a new dimensional element to the guidance system. This guide slot works in conjunction with the obliquely converging sliding guides, providing guidance along the insertion path while the converging guides provide lateral positioning. This multi-dimensional approach maintains effective guidance with reduced installation force.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Ease of operation

If guide depressions are provided in the housing to guide the air filter, then positioning is improved, but construction space and complexity increase

Engineering Contradiction:
Improveguidance functionVSAvoidhousing complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent merges the guidance function into the filter frame itself through the guide slot, rather than requiring separate guide depressions in the housing. The guide slot is integrated directly into the filter structure, eliminating the need for additional housing features. This consolidation reduces housing complexity and construction space while maintaining effective guidance when combined with guide pins.

Inventive Principle:
Principle #5Merging (Combining)

4Reliability

If the filter frame has a large covering surface to seal effectively, then sealing performance is improved, but air resistance and noise generation increase

Engineering Contradiction:
Improvesealing performanceVSAvoidnoise generation
Core Design Contradiction:
ReliabilityVSObject-generated harmful factors

Solution Approach 1:

The patent employs a pleated filter medium that creates a porous, multi-layered structure. This pleated configuration increases the effective sealing surface area through the folded layers while maintaining overall compactness. The pleats allow the filter to seal effectively against the housing without requiring a large flat covering surface, thereby reducing air resistance and noise generation while preserving sealing reliability.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS9126131B2Air filter for a ventilation system of a motor vehicle
Publication Date: 2015.09.08 MERCEDES BENZ GROUP AG
  • US9126131B2 patent drawing
  • US9126131B2 patent drawing

AI summary

An air filter for a ventilation system of a motor vehicle has a filter frame and a filter medium fastened in and surrounded by the filter frame. The air filter can be inserted along its two-dimensional extent into a receiving slot and is sealed, at least along the inserted regions of the filter frame, between the filter frame and walls of the insertion slot. To allow the filter to be installed in the ventilation system in as force-free and simple a manner as possible, the filter frame has, in the end side facing the insertion direction, at least one guide slot which is oriented in the insertion direction.