Air filter and air purifier comprising same

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Solution Overview

Problem

Existing air filters suffer from reduced purification efficiency due to unfiltered air passing through empty spaces when rotated, leading to inconsistent performance.

Innovation Solution

The air filter design includes a first and second filter frame with offset chambers and overlapping empty spaces to minimize unfiltered air flow, maintaining consistent efficiency even when rotated.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the air filter is designed with overlapping empty spaces between front and rear frames, then purification efficiency is improved, but device complexity increases

Engineering Contradiction:
Improvepurification efficiencyVSAvoidfilter frame structure
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent applies asymmetry by intentionally designing the front and rear filter frames with non-symmetric chamber arrangements. The front frame has chambers positioned differently than the rear frame, creating an asymmetric overlapping pattern where empty spaces align to block unfiltered air paths. This asymmetric design ensures that regardless of rotation, the overlapping empty spaces maintain their blocking function, resolving the contradiction between purification efficiency and structural simplicity.

Inventive Principle:
Principle #4Asymmetry

Solution Approach 2:

The patent transitions from a single-plane filter design to a multi-dimensional overlapping structure. By stacking front and rear frames with offset chambers in the depth dimension, and positioning empty spaces to overlap when viewed from the front, the design creates a three-dimensional blocking network. This dimensional approach ensures that air cannot bypass filter material through simple rotation, improving purification efficiency while maintaining reasonable structural complexity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Reliability

If the air filter chambers are offset between front and rear frames, then consistent purification efficiency is maintained when rotated, but manufacturing precision requirements increase

Engineering Contradiction:
Improveconsistent purification efficiencyVSAvoidchamber positioning accuracy
Core Design Contradiction:
ReliabilityVSManufacturing precision

Solution Approach 1:

The patent applies preliminary action by pre-positioning the chambers in offset patterns during the filter frame manufacturing process. The front and rear frames are manufactured with predetermined chamber locations that are intentionally offset from each other. This preliminary positioning ensures that when the frames are assembled and potentially rotated, the empty spaces will automatically align to block unfiltered air paths, maintaining consistent purification efficiency without requiring high-precision positioning during installation or use.

Inventive Principle:
Principle #10Preliminary action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration prevents deterioration in purification efficiency by minimizing unfiltered air flow and ensuring consistent performance regardless of orientation.

Implementation Method 1

an adsorption material is filled in air channels formed in each of a front frame and a rear frame, and air can be filtered by the adsorption material

Methodology Applied
Scientific EffectAdsorption: Adsorption

Data Source

PatentUS12551836B2Air filter and air purifier comprising same
Publication Date: 2026.02.17 COWAY CO LTD
  • US12551836B2 patent drawing
  • US12551836B2 patent drawing
  • US12551836B2 patent drawing

AI summary

An air filter comprises: a first filter frame in which a plurality of first chambers are formed; a second filter frame in which a plurality of second chambers are formed and which is arranged at the rear of the first filter frame; and a filter material which is accommodated in the plurality of first chambers and the plurality of second chambers to filter air, wherein the first filter frame and the second filter frame are arranged so that, when seen from the front, the center of each of the plurality of second chambers is out of line with the center of each of the plurality of first chambers, in the vertical direction.