Air Filter Wave-Based Contamination Sensing for Timely Replacement

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Solution Overview

Problem

Existing air filter monitoring systems are inefficient in determining when an air filter has reached its capacity, leading to either premature or delayed replacement, which affects indoor air quality and costs, and lack comprehensive data analytics and user-friendly communication of air quality information.

Innovation Solution

A smart air filter apparatus with a wave emitter and detector system that senses contamination levels and communicates data through a network to a remote server, utilizing data analytics and artificial intelligence to provide insights on filter status, particulate matter, and indoor air quality, allowing for timely filter changes and user-friendly information exchange.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If traditional monitoring systems are used to detect filter capacity, then the system structure is simple, but the measurement precision and reliability of filter status determination are insufficient

Engineering Contradiction:
Improvefilter capacity detection accuracyVSAvoidmonitoring system structure
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The filter monitoring function is segmented into multiple independent sensing mechanisms (electromagnetic wave emitter, electromagnetic wave detector, sonic wave emitter, sonic wave detector) that can independently measure different aspects of filter contamination, with results aggregated for comprehensive assessment

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The monitoring system is designed with multi-functional sensing capabilities that can detect various types of contamination (particulate matter, liquid water, biological contaminants) using different wave types, making the system universally applicable to diverse filter applications

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Reliability

If filter replacement is delayed to reduce costs, then operational costs are reduced, but indoor air quality deteriorates

Engineering Contradiction:
Improveindoor air qualityVSAvoidoperational costs
Core Design Contradiction:
ReliabilityVSLoss of substance

Solution Approach 1:

The system continuously monitors filter contamination levels and provides real-time feedback through user interface elements (LED indicators, mobile device notifications) that inform users when filter replacement is needed, enabling timely replacement based on actual condition rather than fixed schedules

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system detects contamination trends and predicts future filter capacity exhaustion, allowing users to plan and prepare for filter replacement before actual failure occurs, optimizing the timing of maintenance activities

Inventive Principle:
Principle #10Preliminary action

3Loss of information

If comprehensive data analytics are implemented to improve air quality monitoring, then measurement precision and reliability are improved, but device complexity increases

Engineering Contradiction:
Improveair quality data completenessVSAvoiddata processing system
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

Complex data analytics and artificial intelligence processing are extracted from the filter apparatus itself and relocated to external servers and cloud-based platforms, allowing the apparatus to remain relatively simple while still benefiting from sophisticated data analysis capabilities

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

A communication interface and data transmission system act as intermediaries between the simple sensor apparatus and complex analytical platforms, enabling comprehensive data collection and analysis without requiring the sensor device itself to be complex

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The system effectively determines the filter's capacity and indoor air quality, enabling timely replacements, reducing costs, and providing users with actionable insights on air quality and filter performance, thus maintaining consistent indoor air quality while minimizing expenses.

Implementation Method 1

The wave emitter can comprise at least one of an electromagnetic wave emitter and a sonic wave emitter

Methodology Applied
Scientific EffectElectromagnetic radiation: Electromagnetic Induction

Implementation Method 2

The wave emitter can comprise at least one of an electromagnetic wave emitter and a sonic wave emitter

Methodology Applied
Scientific EffectSonic wave propagation: Sound

Implementation Method 3

a wave detector configured to detect the wave

Methodology Applied
Scientific EffectElectromagnetic wave detection: Electromagnetic Induction

Data Source

PatentUS12157080B2Air filter apparatus, system and method
Publication Date: 2024.12.03 BLADE FILTERS INC
  • US12157080B2 patent drawing
  • US12157080B2 patent drawing
  • US12157080B2 patent drawing

AI summary

An air filter apparatus includes at least one frame that is configured to receive a filter media, and at least one sensing mechanism for sensing contamination of the filter media. The sensing mechanism can include a wave emitter and a wave detector. The wave emitter and the wave detector can be arranged so that the wave travels along a path that is substantially parallel to outer faces of the filter media. The wave detector can be located at a first edge of the frame, and the wave emitter can be located spaced apart laterally from the wave detector at a second edge of the frame, so that waves from the emitter can travel along the path through and laterally across the filter media towards the detector. The path can be substantially perpendicular to the general direction of air flow within the filter media.