Air Fryer Broiling Board Design for Multi-Function Cooking

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Solution Overview

Problem

Conventional air fryers are limited to single air frying functions, restricting their usage range.

Innovation Solution

An air fryer design incorporating a broiling board at the bottom of the frying basket, equipped with flow guide convex ribs, which allows for broiling and baking functions while maintaining the original air frying capabilities, utilizing a heating plate and heat circulation fan to achieve higher temperatures for cooking.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a single-pot frying basket structure is used, then the device is simple and easy to manufacture, but the usage range is limited to single air frying function

Engineering Contradiction:
Improveusage rangeVSAvoidstructure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies multi-functionality by integrating a broiling board into the frying basket structure. The broiling board can be installed in the frying basket body to enable broiling and baking functions, while the original air frying function remains available. This allows one device to perform multiple cooking functions (air frying, broiling, baking) without requiring separate appliances, thereby increasing adaptability while maintaining reasonable structural complexity through modular design.

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Adaptability or versatility

If a broiling board is added to enable broiling and baking functions, then the usage range is enlarged, but the device structure becomes more complex

Engineering Contradiction:
Improvecooking function varietyVSAvoidfrying basket structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies segmentation by dividing the frying basket into modular components: the frying basket body, the broiling board, and the heating plate. The broiling board is designed as a separate, detachable component that can be installed or removed as needed. This modular segmentation allows the device to gain additional cooking functions while maintaining the simplicity of the original structure when the broiling board is not in use, and facilitates easy cleaning and maintenance of individual components.

Inventive Principle:
Principle #1Segmentation

3Object-generated harmful factors

If the broiling board covers the hollowed-out opening, then grease containment is improved, but airflow guidance may be affected

Engineering Contradiction:
Improvegrease flow controlVSAvoidhot air flow speed
Core Design Contradiction:
Object-generated harmful factorsVSSpeed

Solution Approach 1:

The patent applies local quality by designing the broiling board with specific structural features at different locations: the peripheral wall extends to cover the hollowed-out opening to contain grease, while the central portion includes convex ribs that create channels for hot air flow. This localized differentiation allows the broiling board to simultaneously achieve grease containment at the edges and maintain efficient airflow guidance at the center, resolving the contradiction between these two functions.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enlarges the usage range of air fryers by enabling broiling and baking functions, ensuring better cooking effects through the exposure of food surfaces and efficient airflow guidance, while maintaining the original air frying functionality.

Implementation Method 1

the broiling board is heated by the heating plate

Methodology Applied
Scientific EffectThermal conduction: Conduction (thermal)

Implementation Method 2

hot air generated by the heating device is blown by the heat circulation fan to a lower part of the cooking cavity

Methodology Applied
Scientific EffectForced convection: Forced Convection

Implementation Method 3

the flow guide convex ribs further may guide hot air when performing the broiling and baking functions and the air frying function, to converge airflow into the center portion of the broiling board

Methodology Applied
Scientific EffectFluid flow guidance: Convection

Data Source

PatentUS12022977B2Air fryer having broiling and baking functions
Publication Date: 2024.07.02 NINGBO CARELINE ELECTRIC APPLIANCE CO LTD
  • US12022977B2 patent drawing
  • US12022977B2 patent drawing
  • US12022977B2 patent drawing

AI summary

An air fryer having broiling and baking functions comprises a cooking cavity, located in the air fryer, a heat circulation fan and a heating device mounted in an upper part of the cooking cavity; a heating plate, provided at the bottom of the cooking cavity; and a frying basket assembly, provided in the cooking cavity, wherein the frying basket assembly comprises a frying basket body and a broiling board provided at the bottom of the frying basket body, and the broiling board is heated by the heating plate. Further disclosed is a frying basket structure for an air fryer, comprising a frying basket body, located in a cooking cavity inside the air fryer, wherein a hollowed-out opening is provided at bottom of the frying basket body; and a broiling board, detachably fixed at the bottom of the frying basket body and covering the hollowed-out opening.