Air-Fuel Ratio Sensor Abnormality Detection Using Mapping Data

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Solution Overview

Problem

Existing air-fuel ratio sensor abnormality detection systems cannot accurately determine sensor responsiveness issues before a predetermined threshold is reached, limiting their ability to utilize sensor information effectively.

Innovation Solution

An abnormality detection device that uses mapping data to calculate an abnormality determination variable based on time series data of excess fuel amounts and air-fuel ratio detection variables, incorporating variables such as temporally-varying and difference variables, to assess sensor behavior and responsiveness.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If the control device merely compares the responsiveness abnormality determination value with the detection value when the integrated value reaches the predetermined value, then the detection method is simple, but the detection timing is delayed and early abnormality information is lost

Engineering Contradiction:
Improveabnormality detection accuracyVSAvoiddetection method complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The system performs preliminary abnormality assessment by continuously analyzing the relationship between excess fuel amount and air-fuel ratio detection values before the integrated value reaches the predetermined threshold. This early analysis enables detection of responsiveness abnormalities before traditional methods would trigger, losing no early abnormality information while maintaining manageable complexity through pre-computed mapping data

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies partial action by selectively analyzing data points only when specific conditions are met (e.g., when excess fuel amount exceeds a threshold), rather than continuously processing all data. This approach improves detection accuracy for significant abnormalities while avoiding unnecessary computational complexity for normal operating conditions

Inventive Principle:
Principle #16Partial or excessive action

2Loss of time

If the system continuously analyzes sensor behavior before the integrated value reaches the threshold, then early abnormality detection is enabled, but computational load increases

Engineering Contradiction:
Improvedetection response timeVSAvoidcomputational energy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

Mapping data specifying the relationship between excess fuel amount and air-fuel ratio detection values is pre-computed and stored before runtime. During operation, the system only needs to retrieve and compare current sensor readings against this pre-established mapping, enabling rapid early abnormality detection without the computational burden of real-time complex calculations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system uses a simplified copy or representation of the complex relationship between fuel amount and sensor response in the form of lookup tables or pre-computed mapping data. This allows fast comparison and detection operations without performing full computational analysis during runtime, reducing energy consumption while maintaining detection speed

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10844803B2Abnormality detection device for air-fuel ratio sensor, abnormality detection system for air-fuel ratio sensor, data analysis device, and control device for internal combustion engine
Publication Date: 2020.11.24 TOYOTA JIDOSHA KK
  • US10844803B2 patent drawing
  • US10844803B2 patent drawing
  • US10844803B2 patent drawing

AI summary

An abnormality detection device for an air-fuel ratio sensor is provided. An air-fuel ratio sensor is provided in an exhaust passage. A storage device stores mapping data specifying a mapping. The mapping outputs an abnormality determination variable using first time series data and second time series data as an input. The first time series data is time series data of an excess amount variable in a first predetermined period. The excess amount variable is a variable corresponding to an excess amount of fuel actually discharged to the exhaust passage in relation to an amount of fuel reacting without excess or deficiency with oxygen contained in a fluid discharged to the exhaust passage. The second time series data is time series data of an air-fuel ratio detection variable in a second predetermined period.