Air/Fuel Switching Torque Compensation for Stable Engine Speed

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Solution Overview

Problem

Existing engine control systems experience noticeable fluctuations in engine speed due to air-fuel ratio (A/F) switching, particularly at idle, leading to consumer-noticeable variability in engine sound and vehicle speed.

Innovation Solution

An A/F switching torque compensation system that proactively adjusts engine load requests in real-time or near-real-time based on air-fuel ratio changes, using processors to determine throttle, spark, and variable valve timing actuator outputs to maintain engine speed stability.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-generated harmful factors

If the engine switches between rich and lean air-fuel ratios to optimize catalytic converter functioning, then emissions are minimized at stoichiometric levels, but engine speed fluctuations and torque variability occur particularly at idle

Engineering Contradiction:
ImproveemissionsVSAvoidengine speed stability
Core Design Contradiction:
Object-generated harmful factorsVSStability of the object's composition

Solution Approach 1:

The system proactively adjusts the engine load request before the A/F switching event occurs. The controller detects the upcoming A/F ratio change and preemptively modifies the throttle angle or other load control parameters to compensate for the anticipated torque fluctuation, thereby preventing engine speed variations rather than reacting to them after they occur.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system applies an opposing control action to counteract the expected harmful effect of A/F switching. When a rich-to-lean transition is anticipated (which would cause torque decrease), the system increases the engine load request in advance to offset the upcoming torque drop, and vice versa for lean-to-rich transitions, thereby neutralizing the engine speed fluctuations.

Inventive Principle:
Principle #9Preliminary anti-action

2Productivity

If the engine operates at idle with A/F ratio switching every 15 seconds, then catalytic converter efficiency is maximized, but noticeable torque flares and dips occur that affect driveability

Engineering Contradiction:
Improvecatalytic converter efficiencyVSAvoiddriveability
Core Design Contradiction:
ProductivityVSEase of operation

Solution Approach 1:

The controller proactively modifies the engine load request in real-time or near-real-time based on detected A/F ratio changes. By adjusting the throttle angle or other load control parameters before the torque flare or dip fully manifests, the system maintains smooth engine operation and preserves driveability while continuing to operate the catalytic converter at optimal efficiency.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If reactive torque compensation is used after torque changes are detected, then engine speed stability can be restored, but the compensation response is delayed causing prolonged flares or dips

Engineering Contradiction:
Improveengine speed stabilityVSAvoidresponse time
Core Design Contradiction:
Stability of the object's compositionVSLoss of time

Solution Approach 1:

The system performs preliminary compensation by detecting A/F ratio changes and adjusting the engine load request in real-time or near-real-time before the torque fluctuation fully develops. This proactive approach eliminates the time delay inherent in reactive systems that wait to detect torque changes before responding, thereby minimizing the duration of engine speed fluctuations.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS12448931B2Torque compensation for air/fuel switching
Publication Date: 2025.10.21 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US12448931B2 patent drawing
  • US12448931B2 patent drawing
  • US12448931B2 patent drawing

AI summary

A vehicle includes one or more processors configured to select an air/fuel ratio for the engine that is different from the stoichiometric air/fuel ratio. The one or more processors are further configured to select a torque request for the engine, determine a load request for the engine based on at least the torque request and the selected air/fuel ratio, and determine an output to a throttle actuator based on the load request for the engine.