3D Memory Air Gap Drain Select Gate Isolation

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Solution Overview

Problem

As the size of drain select transistors in three-dimensional memory devices shrinks, the width of drain-select-level isolation structures decreases, leading to increased dielectric breakdown and capacitive coupling between neighboring drain select gate electrodes, which affects the reliability and performance of the memory devices.

Innovation Solution

Incorporating air gaps, also referred to as cavity isolation, between adjacent drain select gate electrodes in the dielectric cap layer to reduce dielectric breakdown and capacitive coupling, which is achieved through a specific method of forming alternating stacks of insulating and spacer material layers, creating memory stack structures with vertical semiconductor channels and forming drain-select-level pillar structures with air gaps between them.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If the width of drain-select-level isolation structures is decreased to accommodate shrinking transistor sizes, then device density is improved, but dielectric breakdown and capacitive coupling between neighboring drain select gate electrodes increase

Engineering Contradiction:
Improvedevice densityVSAvoiddielectric breakdown resistance
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

The patent extracts the problematic dielectric material from between the drain select gate electrodes and replaces it with air gaps. This is achieved by forming voids or cavities in the isolation structures, effectively removing the dielectric material that causes breakdown and coupling issues while maintaining the structural integrity and electrical isolation function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces porous or hollow structures within the drain-select-level isolation structures. These porous features create air gaps that provide electrical isolation between neighboring gate electrodes, reducing capacitive coupling and preventing dielectric breakdown while allowing the isolation structures to maintain their mechanical support function.

Inventive Principle:
Principle #31Porous materials

2Productivity

If the width of drain-select-level isolation structures is decreased to accommodate shrinking transistor sizes, then device density is improved, but capacitive coupling between neighboring drain select gate electrodes increases

Engineering Contradiction:
Improvedevice densityVSAvoidcapacitive coupling
Core Design Contradiction:
ProductivityVSObject-generated harmful factors

Solution Approach 1:

The patent extracts the problematic dielectric material from between the drain select gate electrodes and replaces it with air gaps. This is achieved by forming voids or cavities in the isolation structures, effectively removing the dielectric material that causes breakdown and coupling issues while maintaining the structural integrity and electrical isolation function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The patent introduces porous or hollow structures within the drain-select-level isolation structures. These porous features create air gaps that provide electrical isolation between neighboring gate electrodes, reducing capacitive coupling and preventing dielectric breakdown while allowing the isolation structures to maintain their mechanical support function.

Inventive Principle:
Principle #31Porous materials

Data Source

PatentUS10741576B2Three-dimensional memory device containing drain-select-level air gap and methods of making the same
Publication Date: 2020.08.11 SANDISK TECHNOLOGIES LLC
  • US10741576B2 patent drawing
  • US10741576B2 patent drawing
  • US10741576B2 patent drawing

AI summary

A three-dimensional memory device includes an alternating stack of insulating layers and word lines located over a substrate, memory stack structures extending through the alternating stack and containing a respective vertical semiconductor channel and a respective memory film, drain select gate electrodes located over the alternating stack, extending along a first horizontal direction, and laterally spaced apart along a second horizontal direction, and a dielectric cap layer located between adjacent drain select gate electrodes. An air gap is located between adjacent drain select gate electrodes in the dielectric cap layer.