Air Gaps and Graded Nitride Caps in Flash Memory

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Solution Overview

Problem

As flash memory devices shrink in size to meet the trend of lightness and compactness, increasing integration density leads to coupling interference and reduced durability and reliability due to increased coupling interference between memory cells.

Innovation Solution

The solution involves forming a memory device with a substrate, word-line structures, cap structures made of nitride with decreasing nitrogen concentration, and air gaps between them, which enhances program speed and endurance by maximizing the air gap ratio and reducing coupling interference.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Volume of moving object

If the integration density of the flash memory is increased to achieve lightness and compact size, then the device size is reduced, but the coupling interference between memory cells increases

Engineering Contradiction:
Improvedevice sizeVSAvoidcoupling interference
Core Design Contradiction:
Volume of moving objectVSObject-affected harmful factors

Solution Approach 1:

The patent introduces air gaps that physically segment and isolate adjacent word-line structures, dividing the continuous conductive paths into separated segments. This segmentation reduces the electromagnetic coupling between neighboring memory cells while maintaining high integration density, directly resolving the contradiction between small device size and reduced coupling interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air gaps act as intermediary elements between adjacent word-line structures, providing electrical isolation and reducing parasitic capacitance. These intermediary air gaps serve as insulating barriers that prevent direct electromagnetic coupling, allowing high-density integration without excessive interference.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the critical dimension is shrunk to increase integration density, then more memory cells can be packed, but the manufacturing process becomes more challenging

Engineering Contradiction:
Improveintegration densityVSAvoidmanufacturing process
Core Design Contradiction:
Quantity of substanceVSEase of manufacture

Solution Approach 1:

Instead of further reducing the lateral dimensions of word-line structures, the patent introduces air gaps in the vertical dimension and uses multi-layer cap structures with varying nitrogen concentrations. This dimensional approach allows increased integration density through better spatial arrangement rather than continuous scaling, easing manufacturing challenges associated with ultra-fine lithography.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Solution Approach 2:

The patent employs composite cap structures with multiple layers of nitride materials having different nitrogen concentrations. This composite material approach provides graded electrical properties that facilitate controlled charge trapping and tunneling, enabling high-density storage while maintaining manufacturability through established deposition and annealing processes.

Inventive Principle:
Principle #40Composite materials

3Reliability

If the air gap ratio between word-line structures is increased to reduce coupling interference, then reliability improves, but the device volume increases

Engineering Contradiction:
Improveprogram speed and enduranceVSAvoiddevice volume
Core Design Contradiction:
ReliabilityVSVolume of moving object

Solution Approach 1:

The patent implements air gaps selectively at specific locations where coupling interference is most problematic, rather than uniformly throughout the entire device. The cap structures with graded nitrogen concentrations are positioned locally to enhance program speed and endurance where needed, maintaining high reliability without requiring uniform increases in device volume.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

The patent embeds multiple cap layers with different nitrogen concentrations within each other, creating a nested structure. The first cap layer with higher nitrogen concentration is nested within the second cap layer with lower nitrogen concentration. This nested configuration maximizes the functional benefit of air gaps for reducing coupling interference while minimizing the overall volume occupied by the isolation structures.

Inventive Principle:
Principle #7Nested doll (Nesting)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach increases the reliability of the memory device by improving program speed and endurance while minimizing parasitic capacitance and RC delay, thereby enhancing overall performance.

Implementation Method 1

performing a nitridation treatment to nitride the upper portion of the nitride layer into a first cap layer

Methodology Applied
Scientific EffectNitridation: Nitriding

Implementation Method 2

performing an oxidation process to oxidize a thinned lower portion of the nitride layer to an oxide layer

Methodology Applied
Scientific EffectOxidation: Oxidation

Data Source

PatentUS11637017B2Method of forming memory device
Publication Date: 2023.04.25 POWERCHIP SEMICON MFG CORP
  • US11637017B2 patent drawing
  • US11637017B2 patent drawing
  • US11637017B2 patent drawing

AI summary

Provided is a memory device including a substrate, a plurality of word-line structures, a plurality of cap structures, and a plurality of air gaps. The word-line structures are disposed on the substrate. The cap structures are respectively disposed on the word-line structures. A material of the cap structures includes a nitride. The nitride has a nitrogen concentration decreasing along a direction near to a corresponding word-line structure toward far away from the corresponding word-line structure. The air gaps are respectively disposed between the word-line structures. The air gaps are in direct contact with the word-line structures. A method of forming a memory device is also provided.