Air-Gap Gate-All-Around Structure for Lower Capacitance Leakage

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Solution Overview

Problem

The integration of multi-gate devices in semiconductor manufacturing is challenging due to complexity and the need for improved gate control, reduced OFF-state current, and reduced short-channel effects.

Innovation Solution

The semiconductor structure incorporates channel structures vertically separated by a gate structure with air gaps and source/drain structures laterally separated by a first porous layer, utilizing a semiconductor stack with alternating layers of SiGe and silicon to enhance gate control and reduce capacitance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If multi-gate devices are integrated to improve gate control and reduce OFF-state current, then device performance is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvegate controlVSAvoidmanufacturing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The device is divided into multiple gates (first gate and second gate) that wrap around the channel from opposite directions. This segmentation allows independent control of different channel regions, improving overall gate control and reducing OFF-state current while maintaining manufacturability through modular fabrication processes

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The multi-gate structure transitions from planar 2D gating to 3D wrap-around gating, where gates extend vertically and wrap around the channel in three dimensions. This dimensional change enhances gate-channel coupling and control without requiring complete redesign of the manufacturing workflow

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Productivity

If device dimensions are scaled down to improve production efficiency and lower costs, then productivity is improved, but manufacturing complexity increases

Engineering Contradiction:
Improveproduction efficiencyVSAvoidmanufacturing process complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The channel is divided into multiple segments with individual gates (first gate on first sidewall, second gate on second sidewall). This segmentation enables continued scaling of device dimensions while maintaining control through multiple smaller gate structures rather than one large complex gate

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different gate structures are applied to different regions of the channel (first gate on first sidewall, second gate on second sidewall), allowing optimized control characteristics in different device regions while maintaining overall scalability and manufacturing efficiency

Inventive Principle:
Principle #3Local quality

Data Source

PatentUS20250254921A1Semiconductor structure with air gap and method for manufacturing the same
Publication Date: 2025.08.07 TAIWAN SEMICONDUCTOR MANUFACTURING CO LTD
  • US20250254921A1 patent drawing
  • US20250254921A1 patent drawing
  • US20250254921A1 patent drawing

AI summary

Semiconductor structures and method for forming the same are provided. The semiconductor structure includes channel structures vertically separated from each other and a gate structure wrapping around the channel structures. The semiconductor structure further includes a first porous layer formed over a first sidewall of the gate structure under the channel structures and a source/drain structure attached to the channel structures. In addition, the source/drain structure is laterally separated from the first porous layer by a first air gap.