Air-Gap Photodetector Structure for Lower Dark Current

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Solution Overview

Problem

Photodetectors, particularly PIN photodetectors, are hindered by dark current, which causes noise and degrades performance even in the absence of photons, due to inherent electrical currents.

Innovation Solution

A photodetector structure is designed with an air gap and an insulative collar to enhance light absorption and efficiency, featuring epitaxial germanium layers and polysilicon, with the air gap positioned vertically between semiconductor layers and laterally surrounded by an insulative collar to isolate and increase photon reflection.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a photodetector structure is designed to increase light absorption, then quantum efficiency is improved, but dark current increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoiddark current
Core Design Contradiction:
Measurement precisionVSObject-generated harmful factors

Solution Approach 1:

The photodetector structure is segmented into distinct regions: a first semiconductor layer, a air gap region, and a second semiconductor layer. This segmentation allows the light absorption function to be distributed across multiple interfaces (air-semiconductor boundaries) while isolating the high-field regions that generate dark current. The air gap acts as a physical separator that reduces carrier multiplication while maintaining optical absorption efficiency.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air gap serves as an intermediary layer between the first and second semiconductor layers. It mediates the interaction between light and the semiconductor materials by providing additional optical paths through reflection and refraction at the air-semiconductor interfaces, thereby enhancing light absorption without requiring the semiconductor layers to be in direct contact, which would increase dark current generation.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Measurement precision

If an air gap is introduced to enhance light absorption, then quantum efficiency improves, but device complexity increases

Engineering Contradiction:
Improvequantum efficiencyVSAvoidstructural complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The invention changes the physical parameter of the medium between semiconductor layers from solid (direct contact) to gaseous (air gap). This parameter change fundamentally alters the optical properties at the interface, enabling enhanced light absorption through increased reflection and refraction. The air gap thickness is optimized to achieve maximum optical enhancement while minimizing structural complexity.

Inventive Principle:
Principle #35Parameter changes

3Ease of manufacture

If semiconductor layers are positioned closer together to reduce device height, then manufacturing is simplified, but light absorption efficiency decreases

Engineering Contradiction:
Improvelayer alignmentVSAvoidlight absorption efficiency
Core Design Contradiction:
Ease of manufactureVSMeasurement precision

Solution Approach 1:

The air gap is not uniformly distributed but is localized at specific positions where it provides maximum optical benefit. The gap is positioned to create optimal reflection and refraction conditions for incoming light while maintaining close proximity between semiconductor layers in regions where direct contact provides mechanical stability and simplified manufacturing. This local differentiation of the gap structure achieves both optical enhancement and manufacturing ease.

Inventive Principle:
Principle #3Local quality

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration reduces dark current, improves quantum efficiency, and increases light absorption by allowing reflected photons to be converted into electrical signals, thereby enhancing photodetector performance.

Implementation Method 1

The structure enhances light absorption and overall efficiency by reflecting photons back for conversion to electrons

Methodology Applied
Scientific EffectLight reflection: Reflection

Implementation Method 2

A photodetector may include a P-N or a P-I-N junction that converts photons into electrical current

Methodology Applied
Scientific EffectPhotoelectric conversion: Photoelectric Effect

Data Source

PatentUS20240063315A1Photodetector structure with air gap and related methods
Publication Date: 2024.02.22 GLOBALFOUNDRIES US INC
  • US20240063315A1 patent drawing
  • US20240063315A1 patent drawing
  • US20240063315A1 patent drawing

AI summary

A photodetector structure includes a first semiconductor material layer over a doped well in a substrate. The photodetector structure includes an air gap vertically between the first semiconductor material layer and a first portion of the doped well. The photodetector structure includes an insulative collar on the first portion of the doped well and laterally surrounding the air gap. The photodetector structure may include a second semiconductor material layer on the first portion of the doped well and laterally surrounded by the insulative collar. The photodetector structure may include a third semiconductor layer over the first semiconductor layer.