Flexible Air Hose Coupling Lock for Mixed-Size Connections

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Solution Overview

Problem

Air hose couplings are prone to inadvertent disconnection, leading to safety hazards and theft, and existing securing methods are not effective for accommodating various sizes and styles.

Innovation Solution

An air hose coupling securing apparatus with a hinged shell and flexible inserts that securely holds air hose couplings together, featuring a padlock mechanism for locking and a design that accommodates different sizes and styles through a central cavity and flexible ribs.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If air hose couplings are made easily connectable, then ease of operation is improved, but reliability deteriorates due to inadvertent disconnection

Engineering Contradiction:
Improveease of connectionVSAvoidconnection stability
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The coupling system is divided into distinct male and female coupling components with specific geometric features. The male coupling includes an outwardly directed flange and the female coupling includes a corresponding recess, creating segmented interfaces that guide proper alignment and prevent inadvertent disconnection while maintaining ease of connection.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The male coupling is designed to be inserted into and nested within the female coupling. The male coupling's flange fits into the female coupling's recess, creating a nested configuration that secures the connection through geometric interlocking while allowing straightforward assembly.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Reliability

If coupling security features are added, then reliability is improved, but device complexity worsens

Engineering Contradiction:
Improveconnection securityVSAvoidcoupling structure complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Security features are applied locally at specific interfaces rather than throughout the entire coupling structure. The outwardly directed flange on the male coupling and the corresponding recess on the female coupling provide localized geometric interlocking that enhances connection security without adding complexity to the overall coupling design.

Inventive Principle:
Principle #3Local quality

Solution Approach 2:

Instead of using complex locking mechanisms that require active engagement, the design uses passive geometric features where the male coupling's flange naturally interfaces with the female coupling's recess. This inverted approach provides security through the absence of complex active components rather than their presence.

Inventive Principle:
Principle #13The other way round (Inversion)

3Adaptability or versatility

If a universal securing apparatus is designed, then adaptability is improved, but manufacturing precision worsens due to accommodating various sizes

Engineering Contradiction:
Improvecompatibility with various sizesVSAvoidfit tolerance
Core Design Contradiction:
Adaptability or versatilityVSManufacturing precision

Solution Approach 1:

The securing apparatus is designed with a universal configuration that can accommodate multiple coupling sizes and styles. The male and female coupling design with standardized flange and recess interfaces allows the same basic structure to work across different applications, achieving multi-functionality without requiring precision customization for each size variant.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The design allows for parameter variations in coupling size and dimensions while maintaining the fundamental geometric interface structure. By changing dimensional parameters rather than the fundamental design approach, the system achieves adaptability to various sizes while maintaining consistent manufacturing tolerances for the core interfacing features.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS11901670B2Air hose coupling securing apparatus with flexible inserts
Publication Date: 2024.02.13 ALPHA OMEGA ENERGY SOLUTIONS LLC
  • US11901670B2 patent drawing
  • US11901670B2 patent drawing
  • US11901670B2 patent drawing

AI summary

An apparatus for locking air hose couplings together, such apparatus including flexible inserts wherein the apparatus is configured for holding and locking air hose couplings of different sizes. A method of locking air hose couplings together using an apparatus for locking air hose couplings together, such apparatus including flexible inserts wherein the apparatus is configured for holding and locking air hose couplings of different sizes.