Front-End Air Intake Flap Frames for Independent Airflow Control

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Solution Overview

Problem

Existing motor vehicle shut-off devices for air intakes often have difficulty in independently controlling multiple support frames, complicating mounting and connection, and lack optimal aerodynamic control.

Innovation Solution

A device comprising two support frames with complementary fixing sidewalls and dedicated drive devices for each frame, allowing independent control of flaps and improved aerodynamic performance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single actuator is used to pivot flaps of multiple support frames, then device complexity is reduced, but independent control capability is lost

Engineering Contradiction:
Improveactuator quantityVSAvoidindependent control capability
Core Design Contradiction:
Device complexityVSAdaptability or versatility

Solution Approach 1:

The patent divides the actuation system into separate segments, with each support frame having its own dedicated actuator. This segmentation enables independent control of each flap while maintaining manageable device complexity through modular architecture.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system transitions from a static, unified actuation mechanism to a dynamic, distributed control system where each actuator can independently adjust its corresponding flap based on real-time requirements, enabling adaptive air flow control.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If multiple independent support frames are used, then independent control capability is improved, but mounting and connection complexity increases

Engineering Contradiction:
Improveindependent control capabilityVSAvoidmounting and connection complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The support frames are designed with universal mounting features and standardized connection interfaces that can be used across different frames, enabling independent control capability while simplifying mounting and connection procedures through reusable components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent combines multiple support frames into a integrated assembly where frames are mechanically connected through standardized interfaces, allowing independent control of each frame while reducing overall mounting complexity through unified installation procedures.

Inventive Principle:
Principle #5Merging (Combining)

3Adaptability or versatility

If support frames are made independent of one another, then adaptability is improved, but structural stability decreases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidstructural stability
Core Design Contradiction:
Adaptability or versatilityVSStability of the object's composition

Solution Approach 1:

The support frame system is segmented into independent, modular units that can be configured flexibly while maintaining structural integrity through standardized connection points and reinforcement features designed into each segment.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The support frames are designed with nested or interlocking features where frames can be independently positioned yet structurally supported by the overall assembly, allowing configuration flexibility while maintaining structural stability through hierarchical support relationships.

Inventive Principle:
Principle #7Nested doll (Nesting)

Data Source

PatentUS12485745B2Device for shutting off an air flow for a motor vehicle front end, comprising a plurality of support frames
Publication Date: 2025.12.02 VALEO SYST THERMIQUES SAS
  • US12485745B2 patent drawing
  • US12485745B2 patent drawing
  • US12485745B2 patent drawing

AI summary

A shut-off device for an air intake of a motor vehicle front end, including: a first support frame having four sidewalls, a second support frame having four sidewalls, at least one flap arranged within each of the first and second support frames and pivoting about a pivot axis between a first open end position and a second closed end position, the first and the second support frame being fastened mechanically to one another at one of their sidewalls, termed fixing sidewalls, the first and the second support frames each including at least one drive device dedicated to moving the at least one flap.