Air-Permeable Dot Screen for Outdoor Holographic Projection

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Solution Overview

Problem

Conventional holographic screens are unsuitable for outdoor use due to wind resistance issues, poor image quality, and high manufacturing costs, limiting their ability to display large, high-quality holographic images in outdoor settings.

Innovation Solution

An outdoor air-permeable dot screen is created using entwined transparent film yarns with knots forming dots and through holes for air permeation and light scattering, allowing for diffuse reflection and diffraction, which enhances image sharpness and reduces wind resistance while maintaining a lightweight and flexible structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If a conventional holographic screen uses a transparent hard film, then transparency is secured, but it cannot withstand wind pressure and cannot be installed outdoors

Engineering Contradiction:
Improvewind resistanceVSAvoidoutdoor installation capability
Core Design Contradiction:
StrengthVSAdaptability or versatility

Solution Approach 1:

The patent applies porous materials by using a mesh fabric substrate with intentional open spaces between threads. This porous structure allows wind to pass through rather than exerting full pressure on the screen, enabling outdoor installation while maintaining screen integrity. The mesh structure fundamentally changes how the screen interacts with wind forces compared to solid film structures.

Inventive Principle:
Principle #31Porous materials

Solution Approach 2:

The patent uses a flexible mesh fabric instead of rigid hard film. This flexible thin film structure can deform and adapt to wind forces without breaking, unlike rigid transparent films that would shatter or deform permanently. The flexibility allows the screen to survive outdoor conditions while maintaining its light-transmitting and light-reflecting functions.

Inventive Principle:
Principle #30Flexible shells and thin films

2Manufacturing precision

If a translucent artificial silk or mesh fabric is used, then large area outdoor installation is possible, but sharpness and color are significantly reduced due to low diffuse reflectance

Engineering Contradiction:
Improveimage sharpnessVSAvoidbrightness
Core Design Contradiction:
Manufacturing precisionVSIllumination intensity

Solution Approach 1:

The patent creates a composite material system combining mesh fabric with transparent yarns containing reflective particles. The mesh fabric provides structural support and wind resistance, while the transparent yarns with reflective particles enhance light diffusion and reflection. This composite structure achieves both mechanical durability for outdoor use and optical properties for sharp, bright images.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The patent applies local quality by selectively adding reflective particles to specific yarns within the mesh structure. Rather than making the entire mesh fabric highly reflective (which would reduce transparency), only specific transparent yarns contain reflective particles. This localized approach enhances brightness and sharpness where needed while preserving the overall transparency and wind-permeable characteristics of the mesh structure.

Inventive Principle:
Principle #3Local quality

3Manufacturing precision

If glass grains are attached to or inserted into the plate to cause diffuse reflection, then sharpness is improved, but manufacturing costs increase and the structure becomes heavy

Engineering Contradiction:
Improveimage sharpnessVSAvoidscreen weight
Core Design Contradiction:
Manufacturing precisionVSWeight of stationary object

Solution Approach 1:

The patent uses inexpensive transparent yarns with reflective particles instead of expensive glass grains embedded in heavy plates. The yarn-based approach is cheaper to manufacture and results in a much lighter structure. The reflective particles are integrated into the yarn structure rather than requiring heavy plate embedding, achieving sharpness at low cost and low weight.

Inventive Principle:
Principle #27Cheap short-living objects (Disposable)

Solution Approach 2:

The patent replaces the mechanical plate structure with a textile-based mesh structure. Instead of embedding reflective elements in a rigid heavy plate, the invention uses flexible yarns woven into a mesh that inherently provides structural support. This substitution of mechanical support system dramatically reduces weight while maintaining or improving image sharpness through the optical properties of the reflective yarns.

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

4Illumination intensity

If LED display boards are used for large-scale outdoor images, then visibility is improved, but cost increases due to heavy weight and installation complexity

Engineering Contradiction:
ImprovevisibilityVSAvoidinstallation complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent uses the mesh fabric with reflective yarns as an intermediary medium between the projection source and the viewer. Rather than using self-emissive LED boards that require complex power and control systems, the invention uses a passive reflective screen that works with standard projection equipment. The mesh structure with optimized optical properties acts as an intermediary that enhances projected image visibility without requiring the complexity of active display elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The screen provides high contrast and sharpness, minimizes wind influence, and allows for large, flexible holographic displays in outdoor spaces without blocking rear views, while reducing manufacturing costs and maintaining aesthetic appeal.

Implementation Method 1

a plurality of dots formed by knotting the entwined yarn at preset intervals to cause diffuse reflection of light projected from the imaging device

Methodology Applied
Scientific EffectDiffuse reflection: Reflection

Implementation Method 2

a through hole formed between the dots in a penetrating manner for air permeation and scattering of light

Methodology Applied
Scientific EffectLight scattering: Scattering

Data Source

PatentUS10317788B1Outdoor air-permeable dot screen
Publication Date: 2019.06.11 LYU JAE HA
  • US10317788B1 patent drawing
  • US10317788B1 patent drawing
  • US10317788B1 patent drawing

AI summary

The present invention relates to a holographic outdoor screen and, particularly, to an outdoor air-permeable dot screen comprising: entwined yarn which reduces wind resistance and enables a large image to be projected outdoors; a plurality of dots which are formed by knotting the entwined yarn at pre-set intervals so that light projected from an imaging device forms a diffused reflection; and through-holes which are formed between the dots in order to allow wind to permeate and light to scatter.