Air Pocket Module with Segmented Pressure Control for Mattress Comfort

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Solution Overview

Problem

Conventional spring mattresses transmit vibrations and have fixed elasticity, while air mattresses cannot adjust pressure for different body parts or health conditions, and are prone to depression under user weight.

Innovation Solution

An air pocket module with inflatable air pockets and a bottom plate, allowing pressure adjustment through a controller and pressure sensor system, arranged in rows and columns to form sections for specific body areas, with features like inclined connections and reinforcement to prevent depression.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If air mattress uses fixed air pressure at manufacturing, then structure is simple, but pressure adjustment for different body parts is impossible

Engineering Contradiction:
Improvepressure adjustment capabilityVSAvoidpressure control system
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The air mattress is divided into multiple independent air pockets (first, second, third air pockets) corresponding to different body parts (head/shoulder, waist, legs). Each air pocket can be independently inflated or deflated through separate communication holes and valves, allowing localized pressure adjustment without affecting other regions. This segmentation enables customized pressure distribution while maintaining a relatively simple overall structure.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The air mattress transitions from a fixed pressure system to a dynamic adjustable system. Communication holes allow air to flow between chambers, and valves enable users to control inflation/deflation in real-time. This dynamic capability allows the mattress to adapt to different body types and sleeping positions, resolving the contradiction between simplicity and adaptability.

Inventive Principle:
Principle #15Dynamics

2Strength

If spring mattress uses coil springs, then cushioning is provided, but vibrations are transmitted to surrounding areas

Engineering Contradiction:
Improvecushioning capabilityVSAvoidvibration transmission
Core Design Contradiction:
StrengthVSObject-generated harmful factors

Solution Approach 1:

The invention removes the coil spring component entirely and replaces it with an air-filled chamber system. The air pockets provide cushioning through air compression rather than mechanical spring action, eliminating the vibration transmission problem inherent in coil springs while maintaining the desired cushioning effect.

Inventive Principle:
Principle #2Taking out (Extraction)

3Ease of operation

If air mattress upper portion is open, then air flow is good, but depression under user weight occurs

Engineering Contradiction:
Improveair flowVSAvoidstructural support
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The air pocket upper portions are sealed with flexible upper surfaces that can deform under user weight but maintain structural integrity. These flexible membranes allow the air pockets to conform to body contours while preventing collapse, ensuring both proper air flow distribution and reliable structural support during use.

Inventive Principle:
Principle #30Flexible shells and thin films

4Area of stationary object

If air pockets are arranged in rows and columns, then body area coverage is improved, but manufacturing complexity increases

Engineering Contradiction:
Improvebody area coverageVSAvoidassembly process
Core Design Contradiction:
Area of stationary objectVSEase of manufacture

Solution Approach 1:

The air mattress is constructed as a modular grid of air pockets arranged in rows and columns, with each pocket being a standardized unit. This segmentation allows for systematic manufacturing and assembly, where identical or similar components can be produced in batches and then configured in different patterns to cover various body areas, balancing coverage improvement with manufacturing efficiency.

Inventive Principle:
Principle #1Segmentation

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Enables customizable pressure adjustment for each body part and health condition, preventing air pocket depression under user weight, thus providing improved comfort and support.

Implementation Method 1

multiple air pockets 110 each having a hollow portion formed therein and configured to inflate due to air inflow or to deflate due to air outflow

Methodology Applied
Scientific EffectGas compression and expansion: Boyle's Law

Data Source

PatentUS10555617B2Air pocket module and air mattress including same
Publication Date: 2020.02.11 IOBED INC
  • US10555617B2 patent drawing
  • US10555617B2 patent drawing
  • US10555617B2 patent drawing

AI summary

An air mattress includes an air pocket unit including an air pocket module, a body portion into which the air pocket unit is inserted and fixed, a controller mounted at the body portion and controlling the air pocket unit, and a pressure sensor unit measuring pressure of the air pocket unit. The air pocket module includes multiple air pockets each having a hollow portion formed therein and configured to inflate due to air inflow or to deflate due to air outflow, and a bottom plate coupled to lower sides of the air pockets and configured to block the hollow portion of each of the air pockets.