Air Data Probe Blockage Detection Using Pressure Profiles

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Solution Overview

Problem

Air data probes in aircraft can produce erroneous readings due to partial or full blockage of their pneumatic cavities by ice, water, debris, or insects, leading to inaccurate air data calculations.

Innovation Solution

A blockage detection system that includes a conduit, pressure regulator, valve, processor, and memory, which uses a pressurized fluid source to test and clear blockages in air data probe cavities, determining blockage status through pressure profiles and outputting indications for maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If air data probes are used to measure pneumatic pressure, then air data outputs can be generated, but the pneumatic cavities may become blocked by ice, water, debris, or insects causing erroneous readings

Engineering Contradiction:
Improveaccuracy of air data measurementsVSAvoidblockage of pneumatic cavities
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The system performs preliminary blockage detection by pressurizing the pneumatic cavity with a known pressure and measuring the pressure profile over time. This preliminary action identifies blockages before they cause erroneous air data measurements, allowing for preventive maintenance or clearing operations

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

A separate test fluid system acts as an intermediary to detect blockages. The test fluid is introduced into the pneumatic cavity through a dedicated conduit and valve system, allowing blockage detection without interfering with the normal air data measurement function. The pressure regulator and flow meter serve as intermediaries to control and monitor the test fluid

Inventive Principle:
Principle #24Intermediary (Mediator)

2Reliability

If a blockage detection system is implemented, then blockages can be detected and cleared, but the system complexity increases with additional components

Engineering Contradiction:
Improvedetection of blockagesVSAvoidnumber of detection components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The pressure regulator serves multiple functions: it controls the pressure of test fluid during blockage detection and also regulates the pressure of air data measurements. The valve system is used both to introduce test fluid for detection and to clear blockages by forcing fluid through the cavity. This multi-functionality reduces the need for separate dedicated components for each function

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The system uses the aircraft's own pneumatic system resources (air supply, existing cavity structure) to perform self-diagnosis and self-clearing. The blockage detection and clearing operations utilize the existing pneumatic cavity and air supply infrastructure, reducing the need for entirely separate detection and clearing systems

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Effectively detects and clears blockages in air data probe cavities, ensuring accurate air data calculations without relying on engine or auxiliary power unit operation, and providing real-time status updates for maintenance.

Implementation Method 1

introducing a pressurized fluid source configured to introduce pressurized fluid into the cavity

Methodology Applied
Scientific EffectPressurisation: Pressurisation

Implementation Method 2

a pressure sensor configured to output a signal indicative of a pressure within the cavity

Methodology Applied
Scientific EffectPressure measurement:

Data Source

PatentEP4321874B1Probe blockage detection and removal
Publication Date: 2025.12.31 ROSEMOUNT AEROSPACE INC
  • EP4321874B1 patent drawingFigure 1
  • EP4321874B1 patent drawingFigure 2
  • EP4321874B1 patent drawingFigure 3A~3C

AI summary

A system includes a body, a sensor (50), a pressurized fluid source (46), and a blockage detection module (32). The body defines a cavity (44) open to an ambient environment at a port. The sensor communicates with the cavity to produce a signal representative of a fluid pressure within the cavity. The blockage detection module includes a pressure regulator (36) and a valve (38) disposed along a conduit (34) fluidly connecting the pressurized fluid source to the cavity. The blockage detection module includes a processor (40) and memory (42) encoded with instructions of a blockage detection method.